Faculty Publications

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    Phase transformation, structural evolution, and mechanical property of nanostructured feal as a result of mechanical alloying
    (Springer New York LLC barbara.b.bertram@gsk.com, 2009) Rajath Hegde, M.M.R.; Surendranathan, A.O.
    The objective of the work is to synthesize nanostructured FeAl alloy powder by mechanical alloying (MEA). The work concentrates on the synthesis, characterization, and structural and mechanical properties of the alloy. Nanostructured FeAl intermetallics are prepared directly by MEA in a high-energy ball mill. Milling is performed under toluene solution to avoid contamination from the milling media and atmosphere. Mixtures of elemental Fe and Al are progressively transformed into a partially disordered solid solution with an average composition of Fe-50 at.% Al. Phase transformation, structural changes, morphology, particle size measurement, and chemical composition during MEA are investigated by X ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive x-ray spectroscopy (EDS). Vickers microhardness (VMH) indentation tests are performed on the powders. The XRD and SEM studies reveal the alloying of elemental powders as well as transition to nanostructured alloy; crystallite size of 18 nm is obtained after 28 h of milling. Expansion/contraction in lattice parameter accompanied by reduction in crystallite size occurs during transition to nanostructured alloy. Longer milling introduces ordering in the alloyed powders as proved by the presence of superlattice reflection. Elemental and alloyed phases coexist while hardness increases during MEA. copy2009 Springer Science+Business Media, Inc.
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    Phase transformation, structural evolution and mechanical property of nanostructured FeAl as a result of mechanical alloying
    (2009) Rajath Hegde, M.M.R.; Surendranathan, A.O.
    Objective of the work was to synthesize nanostructured FeAl alloy powder by mechanical alloying (MEA). The work concentrated on synthesis, characterization, structural and mechanical properties of the alloy. Nanostructured FeAl intermetallics were prepared directly by MEA in a high energy rate ball mill. Milling was performed under toluene solution to avoid contamination from the milling media and atmosphere. Mixtures of elemental Fe and Al were progressively transformed into a partially disordered solid solution with an average composition of Fe-50 at % Al. Phase transformation, structural changes, morphology, particle size measurement and chemical composition during MEA were investigated by X-ray diffraction (XRD), Scanning electron microscopy (SEM) and Energy dispersive X-ray spectroscopy (EDS) respectively. Vickers micro hardness (VMH) indentation tests were performed on the powders. XRD and SEM studies revealed the alloying of elemental powders as well as transition to nanostructured alloy, crystallite size of 18 nm was obtained after 28 hours of milling. Expansion/contraction in lattice parameter accompanied by reduction in crystallite size occurs during transition to nanostructured alloy. Longer milling duration introduces ordering in the alloyed powders as proved by the presence of superlattice reflection. Elemental and alloyed phase coexist while hardness increased during MEA. © 2009 Allerton Press, Inc.
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    Interparticle interactions and lacunarity of mechano-chemically activated fly ash
    (Elsevier, 2015) Patil, A.G.; Shanmugharaj, A.M.; Anandhan, S.
    A class F fly ash was subjected to high-energy ball milling-induced mechano-chemical activation aided by a surfactant. The resultant nanostructured fly ash was characterized by various techniques. X-ray fluorescence results showed that the amount of iron oxide was reduced from 4.39% to 2.75% after pre-treatment of fly ash by magnetic separation. Ethyl acetate as the milling medium, a ball to powder ratio of 12:1 and 2wt% of surfactant reduced the average particle size of fly ash to 329nm and led to a specific surface area of 8.73m2/g. The decrease in crystallite size of mechano-chemically activated fly ash was confirmed from a reduction in peak intensity with a broadened amorphous phase by X-ray diffraction studies. X-ray photoelectron spectroscopic characterization illustrated that peak area of major elements (O, Si and Al) increased after milling. Morphological and FTIR studies revealed that the smooth and inert surface of the fly ash was converted to a rough and more reactive one after mechano-chemical activation. The surface modification of fly ash with the surfactant was determined from FTIR spectroscopy. Also, a fractal approach was used to characterize the lacunarity of the agglomerates in the nanostructured fly ash. © 2014 Elsevier B.V.
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    Influence of planetary ball milling parameters on the mechano-chemical activation of fly ash
    (Elsevier, 2015) Patil, A.G.; Anandhan, S.
    This study illustrates the design of statistical analysis by Taguchi methodology to obtain nanostructured fly ash by planetary ball milling. An orthogonal array and analysis of variance were employed to analyze the effect of milling parameters. A class-F fly ash was subjected to planetary ball milling induced mechano-chemical activation aided by a surfactant. Ball milling parameters, such as ball-to-powder weight ratio, type and quantity of surfactant and type of medium were varied as guided by the Taguchi design. The nanostructured fly ash was characterized by dynamic light scattering, BET surface area analysis, X-ray diffraction, FTIR spectroscopy, scanning electron microscopy, field emission scanning electron microscopy and transmission electron microscopy. The ball-to-powder weight ratio and the surfactant type are the major influencing factors on lower crystallite size and average particle size and higher specific surface area. The surface modification of fly ash was confirmed by FTIR spectroscopy. The nano fly ash produced by this method has a wide application potential in polymer industries as reinforcement in composites. © 2015 Elsevier B.V.
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    Nanostructured Fly Ash as Reinforcement in a Plastomer-Based Composite: A New Strategy in Value Addition to Thermal Power Station Fly Ash
    (Springer Netherlands, 2016) Patil, A.G.; Mahendran, A.; Anandhan, S.
    Class-F fly ash (FA) from a coal-fired thermal power station was subjected to high energy ball milling-induced mechanochemical activation aided by a surfactant. Subsequently, ethylene-octene copolymer/mechanochemically activated FA (EOC/MCA-FA) composites were prepared by solution casting. The surface modification of FA was confirmed from contact angle measurements and FTIR spectroscopy, which accounts for a good interaction between MCA-FA and the polymer matrix. X-ray diffraction reveals that the crystallite size of quartz phase present in FA got reduced, while the relative lattice strain on it increased during milling. Morphological studies revealed that interfacial adhesion between the polymer and MCA-FA is good and this accounts for the improvement in mechanical properties of the composites even at the minimum filler loading. Flame retardance of the matrix polymer is improved by the addition of either fresh FA or MCA-FA. The results imply that FA is a valuable reinforcing filler for ethylene-octene copolymer and its mechanochemical activation is an effective strategy for its future use. © 2014, Springer Science+Business Media Dordrecht.
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    Fabrication, characterization and catalytic activity of ?-MnO2 nanowires for dye degradation of reactive black 5
    (Elsevier B.V., 2016) Ramesh, M.; Nagaraja, H.S.; Rao, M.P.; Anandan, S.; Huang, N.M.
    ?-MnO2 nanowires (NWs) prepared by hydrothermal method are characterized using XRD and FT-IR. The crystallite size, surface area of NWs increases, whereas dislocation density and band gap decreases with an increase in oxidizer molarity. The band gap decreases from 2.55 to 1.27 eV. The above observations correlate well with the enhanced catalytic activity of MnO2 NWs for degradation of azo dye reactive black 5 (RB5). About 70% of the dye were successfully removed in 60 min using 20 mg of MnO2 NWs in the presence of 6 mL of H2O2. MnO2 NWs show a good reusability, suggesting it as an effective and recyclable catalyst. © 2016 Elsevier B.V. All rights reserved.
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    Effect of current density during electrodeposition on microstructure and hardness of textured Cu coating in the application of antimicrobial Al touch surface
    (Elsevier Ltd, 2016) Augustin, A.; Huilgol, P.; Udupa, K.R.; Bhat, K.U.
    Copper is a well proven antimicrobial material which can be used in the form of a coating on the touch surfaces. Those coating can offer a good service as touch surface for very long time if only they possess good mechanical properties like scratch resistance and microhardness. In the present work the above mentioned mechanical properties were determined on the electrodeposited copper thin film; deposited on double zincated aluminium. During deposition, current density was varied from 2 A dm?2 to 10 A dm?2, to produce crystallite size in the range of 33.5 nm to 66 nm. The crystallite size was calculated from the X-ray peak broadening (Scherrer?s formula) which were later confirmed by TEM micrographs. The scratch hardness and microhardness of the coating were measured and correlated with the crystallite size in the copper coating. Both characteristic values were found to increase with the reduction in crystallite size. Reduced crystallite size (Hall–Petch effect) and preferred growth of copper films along (111) plane play a significant role on the increase in the hardness of the coating. Further, TEM analysis reveals the presence of nano-twins in the film deposited at higher current density, which contributed to a large extent to the sharp increase of coating hardness compared to the mechanism of Hall–Petch effect. The antimicrobial ability of the coated sample has been evaluated against Escherichia coli bacteria and which is compared with that of commercially available bulk copper using the colony count method. 94% of E. coli cells were died after six hours of exposure to the copper coated surface. The morphology of the copper treated cells was studied using SEM. © 2016 Elsevier Ltd
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    Ru–TiO2 semiconducting nanoparticles for the photo-catalytic degradation of bromothymol blue
    (Springer New York LLC barbara.b.bertram@gsk.com, 2016) Kulkarni, R.M.; Malladi, R.S.; Hanagadakar, M.S.; Doddamani, M.R.; Santhakumari, B.; Kulkarni, S.D.
    Photo-catalytic degradation of bromothymol blue (BTB) in an aqueous medium by Ru–TiO2 using UVC (254 nm) irradiation was investigated for a pH range of 4.0–8.0. The liquid impregnation method was used to synthesize 0.2, 0.4 and 0.8 % ruthenium doped TiO2 (Ru–TiO2) nanoparticles. The characterizations of resulting nanoparticles were done using X-ray diffraction, scanning electron microscopy, fourier transform infrared spectroscopy, transmission electron microscopy (TEM) and energy dispersive X-ray spectroscopy analysis. The crystallite sizes of doped and undoped nanoparticles were determined from X-ray diffraction spectra using Scherrer equation. The average crystallite size of undoped TiO2 was found to be 17.00 nm, whereas the crystallite sizes of 0.2, 0.4 and 0.8 % Ru–TiO2 were 16.67, 15.70 and 14.40 nm respectively. The TEM images confirm the particle sizes to be 10–40 nm. Pseudo-first order rate constants (kobs) determined were found to decrease with increase in pH. The effect of BTB Concentration, catalyst dosage, a percentage of doping of photo catalyst, pH and UV light intensity of BTB on the degradation rate were also examined. © 2016, Springer Science+Business Media New York.
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    Effect of current density on morphological, structural and optical properties of porous silicon
    (Elsevier Ltd, 2017) Ramesh, R.; Nagaraja, H.S.
    The morphology of porous silicon (PS) layers produced by electrochemical etching of n-type (100) silicon (Si) at different low current densities was studied using SEM, image J analysis and WSxM software. From FTIR spectroscopy analysis, the Si dangling bonds of the as-prepared PS layer have large amount of Hydrogen to form weak Si–H bonds. From Raman analysis, a full width half maximum (FWHM) of the Raman peak was gradually increased with increased current density, shifted towards lower energies due to reduce of crystallite size, the crystallite size in the PS varied from 63 nm to 20 nm depending on the current density. The optical response of the PS layer has been performed by the absorbance and Photoluminescence was studied experimentally in the visible range. The optical absorption and photo luminescence in PS is due to excitonic recombination between the defect states as well as on the surface of nanocrystals, and this was attributed to the presence of silicon hydride species which are confirmed by FTIR spectra. The red shift was observed in absorbance and Photoluminescence due to decrease in the size of Si crystallites and growth of Si=O bonds. The contact angle varied from 76° to 120.1°. From the wettability studies, the surface nature of the PS was converted from hydrophilic to hydrophobic when the current density increased. © 2017 Elsevier Ltd
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    Structural and morphological changes with substrate heating in zinc films synthesized by thermal vapor deposition technique
    (Springer New York LLC barbara.b.bertram@gsk.com, 2017) Sneha, C.; Prabukumar, C.; Jayalakshmi, M.; Bhat, K.U.
    Zinc oxide (ZnO) films are used in numerous applications such as solar cells, gas sensors, nanogenerators, etc., owing to their large band gap, piezoelectric activity and versatile nanostructures. Deposition of zinc films and their subsequent oxidation is considered as one of the successful methods to obtain nanostructured ZnO films. It has been reported that the structural features of the oxide film depends on the characteristics of parent zinc film; which in turn depends on the deposition parameters. In the present work, zinc films were synthesized by thermal vacuum deposition route. In order to understand the effect of substrate heating during deposition, zinc films were deposited on glass with different substrate temperatures, in the range of room temperature to 180 °C. The structural and morphological properties of as-synthesized films were characterized by X-ray diffractometry (XRD), scanning electron microscopy (SEM) and differential scanning calorimetry (DSC) techniques. The XRD data confirmed that the as-synthesized films have strong (002) preferential orientation. Notable changes were observed such as change in crystallite size, texture coefficient and strain in the films, upon changing the substrate temperature. The morphology of as-synthesized zinc films found to consist of hexagonal-plate like structures. It was observed that the dimensions of the hexagonal-plates were changed in accordance with the substrate temperature. DSC results indicated a depression in the melting point of zinc films compared to bulk zinc and it is attributed to the nanoscale features constituting the film. © 2017, Springer Science+Business Media New York.