Faculty Publications
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Item Lead-free solders for high-temperature applications(Association of American Publishers, 2025) Satyanarayan, S.; Narayan Prabhu, K.Due to the toxicity of Pb, efforts to develop alternatives to Pb-based solders have been increased significantly. However, only a limited number of lead (Pb)-free solder systems exist for high-temperature applications. In the present paper, a review of the selection of Pb-free solder alloys for high-temperature (300°C–400°C) applications to replace traditional Pb-based alloys is carried out. A discussion on the research and development of high-temperature solder alloys is highlighted in the current review. The solder systems with alloying additions like Au, Sb, Ni and Zn must be investigated to be used as potential candidate materials for high-temperature applications © 2025 by authors.Item 3-Methyl-4-amino-5-mercapto-1,2,4-triazole as corrosion inhibitor for 6061 Al alloy in 0.5 M sodium hydroxide solution(Springer New York LLC barbara.b.bertram@gsk.com, 2011) Kumari, P.D.R.; Nayak, J.; Nityananda Shetty, A.N.3-Methyl-4-amino-5-mercapto-1,2,4-triazole (MAMT) was synthesized, and its inhibition action on the corrosion of 6061 Al alloy in 0.5 M sodium hydroxide was investigated by means of potentiodynamic polarization and electrochemical impedance spectroscopy techniques. The effect of inhibitor concentration, temperature, and concentration of the corrosion medium on the inhibitor action was investigated. The surface morphology of the metal surface was investigated by scanning electron microscopy (SEM). The inhibition efficiency increased with the increase in the concentration of the inhibitor, but decreased with the increase in temperature. Both thermodynamic and kinetic parameters were calculated and discussed. The adsorption of MAMT on the base alloy was found to be through physisorption, obeying Langmuir's adsorption isotherm. The results obtained from both the techniques were in good agreement with each other. © 2011 ACA and OCCA.Item Corrosion behavior of 6061/Al-15 vol. pct. SiC(p) composite and the base alloy in sodium hydroxide solution(Elsevier B.V., 2016) Reena Kumari, P.D.; Nayak, J.; Nityananda Shetty, A.The corrosion behavior of 6061/Al-15 vol. pct. SiC(p) composite and 6061 Al base alloy was investigated in a sodium hydroxide solution. The electrochemical parameters were derived from potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) techniques. The results showed that the corrosion resistance of the composite was lower than that of the base alloy in selected corrosion media. The corrosion rates of both the composite and the base alloy increased with the increase in the concentration of sodium hydroxide and also with the increase in temperature. The surface morphology of the metal surface was investigated using scanning electron microscope (SEM). Activation energy was evaluated using Arrhenius equation, and enthalpy of activation and entropy of activation values were calculated using transition state equation. © 2012Item Effect of indium content on the characteristics of indium tin oxide thin films(Institute of Physics Publishing helen.craven@iop.org, 2018) Navya, K.; Bharath, S.P.; Bangera, K.V.; Shivakumar, G.K.Transparent IxT1-xO (x = 0 to 1) alloyed thin films were deposited by spray pyrolysis technique at a substrate temperature of 400 °C. The effect of incorporation of indium on structural, optical and electrical properties of tin oxide thin films were studied. Characterization of thin films was carried out using x-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive x-ray spectroscopy (EDAX), UV-Visible absorption spectroscopy. XRD results revealed that IxT1-xO thin films were polycrystalline in nature with good crystallinity. Incorporation of indium effectively modifies the surface morphology of the films. The band gap was varied from 3.7 eV to 3 eV. Maximum electrical conductivity of 44.52 × 103 ?-1 m-1 and transmittance of 90% is obtained for I0.5T0.5O films, hence can be used as highly transparent and conducting electrodes. © 2018 IOP Publishing Ltd.Item Stearate as a green corrosion inhibitor of magnesium alloy ZE41 in sulfate medium(Elsevier B.V., 2019) Dindodi, N.; Nityananda Shetty, A.N.The efficiency of stearate as a corrosion inhibitor for magnesium alloy ZE41 has been studied in sodium sulfate medium, employing electrochemical techniques like potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results of polarization study imply that stearate functions as a mixed-type corrosion inhibitor with a predominant anodic control. The adsorption of stearate on alloy surface is found to obey the Langmuir adsorption isotherm. The proposed inhibition mechanism involved adsorption of stearate onto metal surface, followed by precipitation of magnesium stearate within the microdefects of Mg(OH)2 surface film which enhanced the barrier effect of an otherwise porous partially protective film. © 2014 The AuthorsItem Microstructural and mechanical properties of AlCoCrCuFeNiSix (x = 0 and 0.9) high entropy alloys(Elsevier Ltd, 2021) Chandrakar, R.; Kumar, A.; Chandraker, S.; Rao, K.R.; Chopkar, M.In this work, the effect of addition of Si on the phase evolution and mechanical properties of AlCoCrCuFeNiSix alloy system has been studied. The High Entropy Alloys (x = 0 and 0.9) have been synthesised by powder metallurgy route which includes mechanical alloying (MA) and spark plasma sintering. X-ray diffraction technique was performed to understand the alloying behaviour and to investigate the phase formation of the high entropy alloys. The samples after spark plasma sintering comprised mainly of body centered cubic structured phase with a small extent of face centered cubic structured phase. With the addition of silicon, the XRD peak intensity of body centered cubic appears strong compared to the face centered cubic structured phase. Moreover, no intermetallic is observed in AlCoCrCuFeNi high entropy alloy system. However, further accumulation of Silicon results in the evolution of sigma (?) phase. © 2020 Elsevier LtdItem Role of alloying additions on phase transformations, mechanical and pseudoelastic behavior of Cu-Al-Be shape memory alloys(Elsevier Ltd, 2022) Kalinga, T.; Bala Narasimha, G.; Murigendrappa, S.M.; Kattimani, S.In this study, the influence of alloying additions on phase transformations, microstructure, transformation temperatures, mechanical properties, and pseudoelastic behavior of polycrystalline Cu-Al-Be shape memory alloy has been investigated. Four different SMAs were prepared in the range of 11.0–11.8 wt.% of aluminum and 0.5–0.6 wt.% of beryllium. Results reveal that the alloying of Al ≥ 11.5 wt.% and Be ≥ 0.57 wt.% forms austenite β1(DO3) at room temperature. An increase in both aluminum and beryllium decreases the transformation temperatures, and Cu-11.5Al-0.57Be SMA exhibits smaller energy differences (ΔH) between austenite and martensite. Alloying aluminum and beryllium didn't exhibit significant improvement in mechanical properties due to the existence of coarse grains. Maximum pseudoelasticity of 4% was achieved in Cu-11.5Al-0.57Be SMA with a retained strain of 0.192%. © 2021Item ZnSxSe1−x thin films: A study into its tunable energy band gap property using an experimental and theoretical approach(Elsevier Ltd, 2022) Ray, S.; Barman, B.; Darshan, C.; Tarafder, K.; Bangera, K.V.In recent times, ZnS and ZnSe thin films are drawing tremendous attention towards opto-electrical devices due to their optimal wide band gap energy. By alloying ZnS and ZnSe films to obtain ZnSxSe1−x thin films, the band gap of the ZnSxSe1−x film can be tuned to a value according to the device requirements. Herein, ZnSxSe1−x thin films were deposited on pre-cleaned glass substrates using a thermal evaporation system and the various properties of the obtained thin films were analyzed by altering the percentage of sulfur concentration in the films. The XRD analysis illustrated that the prepared films are polycrystalline in nature and oriented along cubic (1 1 1) plane. The deviation of (1 1 1) preferential peak position with composition ‘x’ along the absence of any secondary peaks confirms the formation of ternary ZnSxSe1−x thin films. DFT analysis verifies the formation of pristine ZnSxSe1−x alloy system. FESEM micrographs displayed that the ZnSxSe1−x thin films do not have any cracks or pinholes. EDAX analysis of the films revealed the existence of Zn, Se and S in an appropriate quantity. Optical analysis revealed the effective band gap tailoring of ZnSxSe1−x thin films. The band gap of the ZnSxSe1−x thin films increases from 2.59 eV to 3.38 eV as the composition ‘x’ varied from 0 to 1 and band composition was determined using the DOS plot obtained using VASP. © 2022 International Solar Energy SocietyItem High thermoelectric and mechanical performance achieved by a hyperconverged electronic structure and low lattice thermal conductivity in GeTe through CuInTe2 alloying(Royal Society of Chemistry, 2023) Kim, H.; Kihoi, S.K.; Shenoy, U.S.; Kahiu, J.N.; Shin, D.H.; Bhat, D.K.; Lee, H.S.GeTe-based thermoelectric materials have a very high hole carrier concentration (∼1021 cm−3), and thus, improving the figure of merit, ZT, is substantially challenging. In this work, we foremost dope Bi to lower the majority carrier concentration, followed by alloying CuInTe2 to further adjust the hole concentration to an optimal level (0.5-2.0 × 1020 cm−3). This strategy also improves the structural symmetry and leads to hyperconverged valence sub-bands and resonance levels, increasing the effective mass from 1.42 m0 to 1.95 m0. Consequently, a high power factor of ∼23 μW cm−1 K−2 at room temperature and ∼41 μW cm−1 K−2 at 623 K in the (Ge0.93Bi0.05Te0.98)(CuInTe2)0.01 sample is reported. Moreover, the introduced point defects and nano-deposits reduce the lattice thermal conductivity to amorphous levels. As a result, the (Ge0.93Bi0.05Te0.98)(CuInTe2)0.01 sample has a peak ZT value of ∼2.16 at 623 K and an average ZT value of ∼1.42 at 300-773 K. A record high hardness value (∼277 Hv) is achieved. Simultaneous Bi doping and CuInTe2 alloying appear to be an effective strategy for increasing the ZT values of GeTe-based compounds. © 2023 The Royal Society of Chemistry.Item Enhanced Electrical, Thermal, and Mechanical Properties of SnTe through Equimolar Multication Alloying for Suitable Device Applications(American Chemical Society, 2024) Kihoi, S.K.; Shenoy, U.S.; Kim, H.; Kahiu, J.N.; Kim, C.M.; Park, K.-I.; Bhat, D.K.; Lee, H.S.With the ever-growing demand for eco-friendly energy sources to mitigate the global rising temperatures, the universal insatiable need for sustainable and efficient energy sources are earnestly being intensively sought after. The ubiquitous heat within, if successfully tapped, is an utterly promising source of energy. To achieve this, a thermoelectric device (TED) is needed. To enhance the conversion efficiency from heat to useful electrical power, we developed a strategy to improve the thermoelectric performance of the materials involved. In this work, equimolar multication alloying (EMMCA) is proposed for the first time and employed to enhance the performance of SnTe-based thermoelectric materials. Beyond the cation’s solubility limit, in situ compositing is observed with an increasing doping ratio, whereby distinct CuInTe2 ternary second phases are dispersed within the SnTe matrix. The electronic properties of the ensuing alloy are significantly enhanced by the resulting carrier concentration modulation and the unique electronic band engineering. A decrease in the thermal transport properties is likewise reported, benefiting from enhanced phonon scattering and diminished electronic contribution. The mechanical properties are also shown to increase with increased alloying. As a result, single-leg TED performance shows substantial output power in comparison with the pristine sample. The outcomes stemming from EMMCA are documented as significantly impactful, contributing to superior overall thermoelectric performance. © 2024 American Chemical Society.