Faculty Publications

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    Nano-ZnO particle addition to monolithic magnesium for enhanced tensile and compressive response
    (Elsevier Ltd, 2014) Seetharaman, S.; Nayak, U.; Sabat, R.K.; Suwas, S.; Almajid, A.; Gupta, M.
    In this study, the effects of nanoscale ZnO reinforcement on the room temperature tensile and compressive response of monolithic Mg were studied. Experimental observations indicated strength properties improvement due to nanoscale ZnO addition. A maximum increment in tensile yield strength by ?55% and compressive yield strength by 90% (with reduced tension-compression asymmetry) was achieved when 0.8 vol.% ZnO nanoparticles were added to Mg. While the fracture strain values under tensile loads were found to increase significantly (by ?95%, in case of Mg-0.48ZnO), it remained largely unaffected under compressive loads. The microstructural characteristics studied in order to comprehend the mechanical response showed significant grain refinement due to grain boundary pinning effect of nano-ZnO particles which resulted in strengthening of Mg. Texture analysis using X-ray and EBSD methods indicated weakening of basal fibre texture in Mg/ZnO nanocomposites which contributed towards the reduction in tension-compression yield asymmetry and enhancement in tensile ductility when compared to pure Mg. © 2014 Elsevier B.V. All rights reserved.
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    Investigation of Microstructure and Mechanical Properties of ECAP-Processed AM Series Magnesium Alloy
    (Springer New York LLC barbara.b.bertram@gsk.com, 2016) Gopi, K.R.; Shivananda Nayaka, H.S.; Sahu, S.
    Magnesium alloy Mg-Al-Mn (AM70) was processed by equal channel angular pressing (ECAP) at 275 °C for up to 4 passes in order to produce ultrafine-grained microstructure and improve its mechanical properties. ECAP-processed samples were characterized for microstructural analysis using optical microscopy, scanning electron microscopy, and transmission electron microscopy. Microstructural analysis showed that, with an increase in the number of ECAP passes, grains refined and grain size reduced from an average of 45 to 1 µm. Electron backscatter diffraction analysis showed the transition from low angle grain boundaries to high angle grain boundaries in ECAP 4 pass sample as compared to as-cast sample. The strength and hardness values an showed increasing trend for the initial 2 passes of ECAP processing and then started decreasing with further increase in the number of ECAP passes, even though the grain size continued to decrease in all the successive ECAP passes. However, the strength and hardness values still remained quite high when compared to the initial condition. This behavior was found to be correlated with texture modification in the material as a result of ECAP processing. © 2016, ASM International.
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    The effect of simultaneous refinement and modification by cerium on microstructure and mechanical properties of Al-8% Si alloy
    (Taylor and Francis Ltd. maney@maney.co.uk, 2016) Vijayan, V.; Prabhu, K.N.
    The effect of cerium melt treatment on microstructure and mechanical properties of gravity die cast Al-8% Si alloy was studied. The addition of Ce transformed the large columnar ?-Al grains into fine equiaxed grains and modified the acicular eutectic Si into fine fibrous form. The addition of Ce resulted in the formation of needle-shaped complex Ce intermetallic along the grain boundaries. Electrical conductivity measurements are used for the first time to reveal the effect of Ce addition on modification of the eutectic Si. The electrical conductivity of the alloy increased with Ce melt treatment. Scanning Electron Microscopy results suggests that the Ce particles did not heterogeneously nucleate the ?-Al grains, instead the fine equiaxed grains were formed through an invariant reaction between the liquid melt and Ce phase. The ultimate tensile strength, % elongation and hardness of the alloy significantly improved due to simultaneous modification and refinement. © 2016 Informa UK Limited, trading as Taylor & Francis Group.
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    Development and characteristics of accumulative roll bonded Mg-Zn/Ce/Al hybrid composite
    (Elsevier Ltd, 2017) Anne, G.; Ramesh, M.R.; Shivananda Nayaka, H.; Arya, S.B.; Sahu, S.
    Accumulative roll bonding (ARB) process have been used develop Mg-2%Zn/Ce/Al hybrid composite and microstructure, mechanical and corrosion properties were investigated. The electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) revealed that the grains are significantly reduced and reaches up to 1 ?m in Mg-2%Zn layer and 1.8 ?m in Al layer having high angle misorientation of grain boundaries after subjected to 5-passes of the ARB process. The Al17Mg12, AlMg4Zn11 and Al11Ce3 intermetallic phases were observed through the XRD analysis. Mechanical properties of the hybrid composite improved with increase in the number of ARB passes which is attributed to work hardening, grain refinement and uniform distribution of Ce particles. Presence of Ce in the hybrid composite restricts the phenomenon of dynamic recrystallization and prevents the grain growth during ARB process. The corrosion rate of Mg-Zn/Ce/Al hybrid composite (0.72 mm/y) improved about 3.3 times as compared to that of Mg-2%Zn alloy (2.37 mm/y). © 2017 Elsevier B.V.
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    Microstructure Evolution and Mechanical and Corrosion Behavior of Accumulative Roll Bonded Mg-2%Zn/Al-7075 Multilayered Composite
    (Springer New York LLC barbara.b.bertram@gsk.com, 2017) Anne, G.; Ramesh, M.R.; Shivananda Nayaka, H.; Arya, S.B.; Sahu, S.
    Multilayered composite of Mg-2%Zn/Al-7075 was developed by accumulative roll bonding (ARB) of wrought Mg-2%Zn and aluminum 7075 alloy. The Mg-2%Zn/Al-7075 multilayered composite exhibited density of 2295 kg/m3 and an average grain size of 1 and 1.3 ?m in Mg-2%Zn and Al-7075 layers, respectively. A thorough microstructural characterization was performed on the composites by scanning electron microscope, electron backscatter diffraction (EBSD), transmission electron microscope and phase analysis by x-ray diffraction. In addition, mechanical properties were evaluated by microhardness and tensile tests. Corrosion behavior of the multilayered composite was examined using electrochemical polarization test. EBSD analysis showed the presence of ultrafine grains with high-angle grain boundaries. The composite exhibited a significant improvement in ultimate tensile strength (~1.82 times) and elongation (~1.5 times) as compared with Mg-2%Zn alloy, after four-pass ARB process. © 2017, ASM International.
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    Microstructure Evolution in Cast Al-Zn-Mg Alloys Processed by Equal Channel Angular Pressing
    (Springer New York LLC barbara.b.bertram@gsk.com, 2018) Manjunath, G.K.; Udaya Bhat, K.; Preetham Kumar, G.V.
    In the present work, microstructure development and enhancement in the microhardness of Al-Zn-Mg alloys (with 5, 10, and 15% zinc) during equal channel angular pressing (ECAP) were investigated. Dendritic morphology was observed in the cast condition of all three alloys, and precipitates were situated along the inter-dendritic regions. After homogenization, precipitates in the inter-dendritic regions were uniformly distributed in the aluminum matrix and grain boundaries were developed. After 4 passes in route BC, large reduction in the grain size was observed. X-ray diffractometry showed that MgZn2 precipitate was developed in the ECAP-processed samples. Increase in the intensity of MgZn2 peaks was observed when the quantity of zinc is increased in the material. Also, changes in the intensity of XRD peaks were observed in ECAP-processed samples due to shear deformation. After ECAP, substantial increase in the microhardness was perceived. After four passes, microhardness increased to 109, 67, and 58% from the initial condition in A1, A2, and A3 alloys, respectively. Also, improvement in the microhardness was also observed when the quantity of zinc is increased in the material. © 2017, Springer Science+Business Media, LLC, part of Springer Nature and ASM International.
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    Electrical, dielectric and magnetic properties of Sn-doped hematite (?-SnxFe2-xO3) nanoplates synthesized by microwave-assisted method
    (Elsevier Ltd, 2018) Bindu, K.; Ajith, K.M.; Nagaraja, H.S.
    Hematite nanoparticles are of interest due to their exceptional electrical and magnetic behavior and various technological applications. The doping of hematite can vary its electrical and magnetic properties. Here, we report the effect of different concentrations of Tin doping on electrical, dielectric and magnetic properties of hematite synthesized by the microwave-assisted method. Tin-doped ?- Fe2O3 (?-SnxFe2-xO3) samples have been characterized using XRD, TGA, FESEM, and EDS (mapping). XRD pattern shows the rhombohedral structure of ?-SnxFe2-xO3. The synthesized samples have nanoplate like structure with a uniform distribution of tin throughout the sample. Electrical properties were investigated using dielectric and impedance studies. The dc resistivity and ac conductivity decreased with increase in concentration up to x = 0.06 (Sn0.06Fe1.94O3). However, it increased with further increase in the concentration of tin. The hopping of electrons between Fe3+ and Fe2+ in octahedral sites accounts for the observed conduction behavior. A single semi-circle of the cole-cole plot for ?-SnxFe2-xO3 indicates the dominant grain boundary effect in conduction. Dielectric constant and loss factor reveal the dielectric relaxation in ?-SnxFe2-xO3 samples. The magnetic properties were studied using VSM, which shows that ?-SnxFe2-xO3 are antiferromagnetic/weakly ferromagnetic in nature with high coercivity. © 2017 Elsevier B.V.
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    Effect of Retrogression Heat Treatment Time on Microstructure and Mechanical Properties of AA7010
    (Springer New York LLC barbara.b.bertram@gsk.com, 2018) Nandana, M.S.; Udaya Bhat, K.; Manjunatha, C.M.
    The effect of retrogression time during retrogression and re-aging (RRA) treatment of AA7010 is evaluated by performing tensile tests and characterizing the microchemistry of the grain boundary precipitates (GBPs) using transmission electron microscope coupled with the energy-dispersive spectroscopy. Retrogression time is evaluated so that the ultimate tensile strength of the RRA-treated sample is equal to that of the T6-treated sample and the grain boundary microstructure similar to that of the over-aged (T7451) condition. The investigation reveals that the sample retrogressed at 200 °C for 20 min has UTS of 586 MPa which is equivalent to that of the T6 sample and 11.5% higher than that of the T7451 condition. The fracture toughness of the RRA-treated sample was 41 MPa?m. Microstructure of the RRA-treated sample is similar to T7451, along the grain boundaries and in the grain interior similar to that of the T6-treated sample. Energy-dispersive spectroscopy confirmed the increment of Cu content on the GBP’s with increase in the retrogression time, which is expected to improve the stress corrosion cracking resistance of the alloy. © 2018, ASM International.