Faculty Publications

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    Effect of dry torrefaction pretreatment of the microwave-assisted catalytic pyrolysis of biomass using the machine learning approach
    (Elsevier Ltd, 2022) Ramesh, R.; Suriapparao, D.V.; Sankar Rao, C.S.; Sridevi, V.; Kumar, A.
    This study employs the Leave-One-Out cross-validation approach to build a machine-learning model using polynomial regression to predict pyro product yield through microwave-assisted pyrolysis of sawdust over KOH catalyst and graphite powder a susceptor. The determination of coefficient (R2) validates the developed models. All the developed models achieved a high prediction accuracy with R2 > 0.93, which signifies that the experimental values are in good agreement with the predicted one. The dependence of the catalyst loading and pretreatment temperature on dominating process parameters such as heating rate, pyrolysis temperature, susceptor thermal energy, and pyro products, namely bio-oil, biochar, and biogas, are explored. The yield of biochar is reduced; however, bio-oil and biogas are enhanced as the catalyst loading increased. On the other hand, increasing the temperature of pretreated sawdust decreased bio-oil and biogas yields while increasing biochar yields. Further, microwave conversion efficiency, and susceptor thermal energy increased with increased catalyst quantity and pretreatment temperatures of sawdust. It was observed that the average heating rate was increased by increasing the catalyst quantity while maintaining the same pyrolysis time until pretreatment temperatures of 150 °C were reached, after which the heating rate dropped due to the continuous microwave energy input to the system. © 2022 Elsevier Ltd
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    The role of solvent soaking and pretreatment temperature in microwave-assisted pyrolysis of waste tea powder: Analysis of products, synergy, pyrolysis index, and reaction mechanism
    (Elsevier Ltd, 2022) Talib Hamzah, H.; Sridevi, V.; Seereddi, M.; Suriapparao, D.V.; Ramesh, R.; Sankar Rao, C.S.; Gautam, R.; Kaka, F.; Pritam, K.
    This study focuses on microwave-assisted pyrolysis (MAP) of fresh waste tea powder and torrefied waste tea powder as feedstocks. Solvents including benzene, acetone, and ethanol were used for soaking feedstocks. The feedstock torrefaction temperature (at 150 °C) and solvents soaking enhanced the yields of char (44.2–59.8 wt%) and the oil (39.8–45.3 wt%) in MAP. Co-pyrolysis synergy induced an increase in the yield of gaseous products (4.7–20.1 wt%). The average heating rate varied in the range of 5–25 °C/min. The energy consumption in MAP of torrefied feedstock (1386 KJ) significantly decreased compared to fresh (3114 KJ). The pyrolysis index dramatically varied with the solvent soaking in the following order: ethanol (26.7) > benzene (25.6) > no solvent (10) > acetone (6). It shows that solvent soaking plays an important role in the pyrolysis process. The obtained bio-oil was composed of mono-aromatics, poly-aromatics, and oxygenated compounds. © 2022 Elsevier Ltd
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    The effect of torrefaction temperature and catalyst loading in Microwave-Assisted in-situ catalytic Co-Pyrolysis of torrefied biomass and plastic wastes
    (Elsevier Ltd, 2022) Ramesh, R.; Suriapparao, D.V.; Sankar Rao, C.S.; Sridevi, V.; Kumar, A.; Shah, M.
    In the current study, the effect of torrefaction temperatures (125–175 °C) and catalyst quantity (5–15 g) on co-pyrolysis of torrefied sawdust (TSD) and polystyrene (PS) are investigated to obtain value-added products. The role of torrefaction in co-pyrolysis of TSD: PS was analyzed to understand the product yields, synergy, and energy consumption. As the torrefaction temperature increases, oil yield (48.3–59.6 wt%) and char yield (24.3–29 wt%) increase while gas yield (27.4–11.4 wt%) decreases. Catalytic co-pyrolysis showed a significant level of synergy when compared to non-catalytic co-pyrolysis. For the conversion (%), a positive synergy maximum (-2.6) exists at a torrefaction temperature of 175 °C and 15 g of KOH catalyst. To develop the model, polynomial regression-based machine learning was used to predict pyrolysis product yields and energy usage variables. The developed models showed significant prediction accuracy (R2 > 0.98), suggesting the experimental values and the predicted values matched well. © 2022 Elsevier Ltd
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    A review on analysis of biochar produced from microwave-assisted pyrolysis of agricultural waste biomass
    (Elsevier B.V., 2023) Ramesh, R.; Surya, D.V.; Sankar Rao, C.S.; Yadav, A.; Sridevi, V.; Remya, N.
    Every year the agricultural product processing industries produce large quantities of agricultural waste biomass (AWB). Whose disposal has become a serious issue concerning solid waste management due to environmental and health issues. Microwave-assisted pyrolysis (MAP) is an intriguing technology for producing valuable products from waste feedstocks. AWB is converted into a valuable product like biochar by using MAP. The conversion of AWB into biochar by MAP is influenced by several factors such as type of feedstock, pyrolysis temperature, residence time, pressure, heating rate, susceptor, particle size, and microwave power. However, no review article is available to understand the role of MAP on biochar production from AWB. The current review focused on understanding the fundamentals of biochar production. It also reviews the challenges in producing biochar process by compatible, acceptable, and sustainable and its future directions to gain economic benefits even at small-scale applications. The generation of biochar from MAP and its uses in agriculture are discussed. The current review would address the knowledge gap and highlight the critical implications in biochar production and applications. © 2023 Elsevier B.V.
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    Effective electronic waste valorization via microwave-assisted pyrolysis: investigation of graphite susceptor and feedstock quantity on pyrolysis using experimental and polynomial regression techniques
    (Springer, 2024) Mistry, C.; Surya, D.V.; Ramesh, R.; Basak, T.; Kumar, P.S.; Sankar Rao, C.S.; Gautam, R.; Sridhar, P.; Choksi, H.; Remya, N.
    Waste printed circuit board (WPCB) was subjected to microwave-assisted pyrolysis (MAP) to investigate the energy and pyrolysis products. In MAP, pyrolysis experiments were conducted, and the effects of WPCB to graphite mass ratio on three-phase product yields and their compositions were analyzed. In addition, the role of the initial WPCB mass (10, 55, and 100 g) and susceptor loading (2, 22, and 38 g) on the quality of product yield was also evaluated. By using design of experiments, the effects of graphite susceptor addition and WPCB feedstock quantity was investigated. A significant liquid yield of 38.2 wt.% was achieved at 38 g of graphite and 100 g of WPCB. Several other operating parameters, including average heating rate, pyrolysis time, microwave energy consumption, specific microwave power used, and product yields, were optimized for the MAP of WPCB. Pyrolysis index (PI) was calculated at the blending of fixed quantity WPCB (100 g) and various graphite quantities in the following order: 2 g (21) > 20 g (20.4) > 38 g (19.5). The PI improved by increasing the WPCB quantity (10, 55, and 100 g) with a fixed quantity of graphite. This work proposes the product formation and new reaction pathways of the condensable compounds. GC–MS of the liquid fraction from the MAP of WPCBs without susceptor resulted in the generation of phenolic with 46.1% relative composition. The addition of graphite susceptor aided in the formation of phenolic and the relative composition of phenolics was found to be 83.6%. The area percent of phenol increased from 42.8% (without susceptor) to 78.6% (with susceptor). Without a susceptor, cyclopentadiene derivative was observed in a very high composition (~ 31 area %). © The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2023.
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    Effect of solvent pre-treatment on microwave assisted pyrolysis of Spirulina (Algal Biomass) and Ficus benghalensis (Lignocellulosic Biomass) for production of biofuels: comparative experimental studies
    (Springer Science and Business Media Deutschland GmbH, 2025) Varma, J.V.; Sridevi, V.; Musalaiah, M.; King, P.; Hamzah, H.T.; Tanneru, H.K.; Ramesh, R.; Malleswari, G.B.
    The study focuses on the comparison of microwave-assisted pyrolysis (MAP) of Spirulina, (algal biomass), and aerial roots of Ficus benghalensis (lignocellulosic biomass) as feedstocks for biofuel production. Solvent ethanol was used to pretreat feedstocks. The experiments were carried out using a microwave power of 450 W, considering both fresh and solvent-pretreated feedstocks. Solvent-pretreated Spirulina demonstrated a high bio-oil yield of 56.1 wt. % and a biochar yield of 13.5 wt. %, whereas for solvent-pretreated Ficus benghalensis, the corresponding yields were 35.4 wt. % and 12.3 wt.%. Both solvent-treated and fresh algal biomass feedstocks showed higher yields than lignocellulose biomass. Pre-treatment of feedstocks showed positive results on microwave energy consumption and pyrolysis index. The average heating values were 27.3 0C/min for pretreated Spirulina and 46.2 0C/min for pretreated Ficus benghalensis. Fourier Transform Infrared (FTIR) characterized the obtained bio-oils and biochar. The FTIR results indicated the presence of distinctive functional groups such as N=C=O, O=C=O, N-O, and S=O in MAP of Spirulina bio-oil, and C=C and C-I stretching in MAP of Ficus benghalensis bio-oil. The FTIR results for biochar were consistent across both feedstocks, showing common functional groups such as C-Cl, C=C, C-H, O-H, C-F, and S=O. However, in the case of Spirulina, an extra functional group, C=N, was also detected. Pre-treatment of microalgal biomass is essential for the maximal recovery of biofuel precursors packed inside the complex microalgal cell wall. It was concluded that pre-treatment is an efficient way to improve the yield and composition of bio-oil with low microwave power and short microwave irradiation time. Efforts are still required to develop an economical and environmentally benign pre-treatment approach to facilitate 100% biomass conversion to added-value products. © The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2024.
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    Hospital plastic waste valorization through microwave-assisted Pyrolysis: Experimental and modeling studies via machine learning
    (Elsevier Ltd, 2025) Ramesh, R.; Sankar Rao, C.; Surya, D.V.; Kumar, A.
    The COVID-19 pandemic generated a global upsurge in hospital plastic waste (HPW) as a consequence of the widespread utilization of personal protective equipment (PPE) composed of diverse polymer materials. The constant demand for PPE worldwide led to the accumulation of substantial volumes of high-polymer-based plastic waste. To tackle this challenge, researchers delved into the conversion of HPW into valuable chemicals through a process known as microwave-assisted pyrolysis (MAP). This method entails the transformation of HPW into high-quality char and liquid oil, which can serve as a source of fuel. In this study, our primary focus was to understand how the ratio of HPW (hospital plastic waste) to susceptor weight influenced the yields and characteristics of the resulting products in the context of the MAP process. To facilitate the experimental setup, a Central Composite Design (CCD) was employed. The impact of varying HPW weights and susceptor quantities on the production of value-added products was investigated. The analysis of condensed organic vapor decomposition revealed an increase in liquid yields (73.6 wt %, 76.6 wt %, 80.7 wt %) as the graphite content increased at a constant 30 g HPW. Conversely, gas yield decreased with higher susceptor and HPW quantity. Keeping the graphite constant at 4g, the gas yield declined (32.5 wt %, 30.7 wt %, and 24.7 wt %) as HPW increased. Additionally, gas yield exhibited a drop (32.5 wt % to 18.1 wt %) with an increase in both graphite and HPW. Furthermore, the residual yield decreased (from 1.7 wt % to 1.2 wt %) with a 30 g increase in HPW. In-depth analysis incorporated machine learning techniques to understand the behavior of response variables about susceptor and HPW quantities. The optimization of the MAP process for HPW encompassed various supplementary operational parameters, including susceptor thermal energy, average heating rate, microwave energy, specific microwave power, and product yields. Moreover, the residue generated from the MAP of HPW underwent characterization through X-ray diffraction (XRD), FTIR, and BET analysis. © 2025 Elsevier Ltd