Faculty Publications
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Item Natural Convection Through High Porosity Metal Foams—A Numerical Study(Springer Science and Business Media Deutschland GmbH, 2021) Kotresha, B.; Jadhav, P.H.; Gnanasekaran, N.Numerical analysis of natural convection through highly porous metal foams attached to the aluminium plates is performed in this study. A heater sandwiched between two aluminium plates attached with aluminium metal foams of different pores per inch (PPI) is considered for the present analysis. Initially, experiments are carried out for aluminium plate-heater assembly for different heat inputs. In the numerical investigation, the aluminium plates are attached with metal foams on either side for further analysis. A well-known Darcy extended Forchheimer flow and LTNE thermal models are considered for the metal foam in the computations. The natural convection is modelled using Boussinesq approximation. Initially, the numerical result for the plate without metal foam is validated with the experimental results for different heat inputs. The results show that the Nusselt number decreases with the increase of metal foam pore density (PPI) and increases with the increase in Rayleigh number. © 2021, The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.Item Forced Convection Analysis in a Horizontal Pipe in the Presence of Aluminium Metal Foam—A Numerical Study(Springer Science and Business Media Deutschland GmbH, 2021) Jadhav, P.H.; Kotresha, B.; Gnanasekaran, N.; Arumuga Perumal, D.Numerical exploration of forced convective heat transfer through the aluminium metallic foam filled in a horizontal pipe is done expending a commercially existing software ANSYS FLUENT 15.0. The motive of the ongoing numerical examination is to investigate the effect of fully filled metal foam in a horizontal pipe for different flow regimes. 10 PPI metal foam having 0.85 porosity is filled 60% along the length of pipe in the flow direction. The Darcy-extended Forchheimer (DEF) flow and local thermal non-equilibrium (LTNE) models are considered at the metal foam region to envisage fluid flow and augment in heat transfer. The numerical methodology is validated by comparing the results with available experimental data. The results of pressure loss, variation of wall temperature and Nusselt number are reported and discussed. © 2021, The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.Item Thermodynamic analysis of entropy generation in a horizontal pipe filled with high porosity metal foams(Elsevier Ltd, 2022) Jadhav, P.H.; Gnanasekaran, N.; Arumuga Perumal, D.A.In the field of thermal management of electronic equipment, examining entropy generation properties is extremely useful. The entropy production experiments have been expanded to porous media using high porosity metal foams. The entropy production/generation for forced convection heat transfer in a tube is quantified via a numerical research. In the field of air stream direction, the horizontal pipe is entirely filled with nickel metal foam of 0.6 m length. For the isotropic porous metal foam zone, the Darcy-extended Forchheimer (DEF) flow is used to capture the dynamics of flow and local thermal non-equilibrium (LTNE) model is used for analyzing the heat transport phenomenon, while the k-e turbulent model is used for the non-foam porous region of the tube. The effect of fully filled nickel metallic foam with different pore densities of 10, 20, and 30 metal foam with a porosity of 0.85 is being investigated. The computational solutions presented here are supported by experimental results published in the literature. The outlet exergy of the system rises with higher flow rates and falls with higher metal foam pore densities. The results of entropy generation due to thermal and fluid friction and Bejan number conceptions are also shown and discussed. © 2022 Elsevier Ltd.Item Heat transfer optimization using genetic algorithm and artificial neural network in a heat exchanger with partially filled different high porosity metal foam(Elsevier Ltd, 2022) Athith, T.S.; Trilok, G.; Jadhav, P.H.; Gnanasekaran, N.The metal foam is well known for its high surface area to volume ratio and thus used to transfer heat from the exhaust gas leaving the heat exchanger system. The present work deals with the numerical simulations of a heat exchanger partially filled with three different metal foams made up of Aluminum (Al), Copper (Cu) and Nickel (Ni) having two pore densities namely 20 PPI and 40 PPI, respectively. The hot gas is made to flow through the 8 mm channel in which metal foams are inserted and different heights of foams such as 2 mm, 4 mm, 6 mm and 8 mm are considered for the analysis. The purpose of this study is to optimize thermal performance by increasing heat transfer and decreasing pressure drop which is calculated from the simulations using a commercial software ANSYS FLUENT. In order to achieve this, a optimization technique called Non-dominated Sorting Genetic Algorithm (NSGA-II) is coded in MATLAB by making use of artificial neural network (ANN tool) as an interpolation tool to generate more data based on the already existing data. Finally, Pareto front is obtained for the optimized functional values of heat transfer and drop in pressure after running the code for NSGA-II. From the numerical simulations it is observed that there is 5.68 times enhancement in heat transfer rate when copper metal foam is used for higher inlet velocities, when compared with non-porous channel. From the optimization study, it is found that 50% filled metal foam porous channel is showing enhanced heat transfer rate with decreased pressure drop as depicted in the pareto optimal plot for copper and aluminium. © 2022 Elsevier Ltd.Item Numerical consideration of LTNE and darcy extended forchheimer models for the analysis of forced convection in a horizontal pipe in the presence of metal foam(American Society of Mechanical Engineers (ASME), 2021) Jadhav, P.H.; Gnanasekaran, N.; Arumuga Perumal, D.The intent of the current research work is to emphasize the computational modeling of forced convection heat dissipation in the presence of high porosity and thermal conductivity metallic foam in a horizontal pipe for different regimes of the fluid flow for a range of Reynolds number. A two-dimensional physical domain is considered in which Darcy extended Forchheimer (DEF) model is adopted in the aluminum metallic foam to predict the features of fluid flow and local thermal nonequilibrium (LTNE) model is employed for the analysis of heat transfer in a horizontal pipe for different flow regimes. The numerical results are initially matched with experimental and analytical results for the purpose of validation. The average Nusselt number for fully filled foam is found to be higher compared to other filling rate of metallic foams and the clear pipe at the cost of pressure drop. As an important finding, it has been observed that the laminar and transition flow gives higher heat transfer enhancement ratio and thermal performance factor compared to turbulent flow. This work resembles numerous industrial applications such as solar collectors, heat exchangers, electronic cooling, and microporous heat exchangers. The novelty of the work is the selection of suitable flow and thermal models in order to clearly assimilate the flow and heat transfer in metallic foam. The presence of aluminum metal foam is highlighted for the augmentation of heat dissipation in terms of PPI and porosity. The parametric study proposed in this work surrogates the complexity and cost involved in developing an expensive experimental setup. © 2021 American Society of Mechanical Engineers (ASME). All rights reserved.Item Conjugate heat transfer study comprising the effect of thermal conductivity and irreversibility in a pipe filled with metallic foams(Springer Science and Business Media Deutschland GmbH, 2021) Jadhav, P.H.; Gnanasekaran, N.; Arumuga Perumal, D.A.A parametric study is proposed in this paper to examine heat dissipation rate and entropy generation of a forced convection in a horizontal pipe which is filled with high porous metallic foams. The study quantifies the effect of thermal conductivity and pore density on entropy generation when the pipe is fully filled with copper, aluminium and nickel metallic foams of 0.6 m length in the fluid flow direction. To predict fluid flow and heat transfer features through these metallic foams the Darcy-extended Forchheimer (DEF) flow and the local thermal non-equilibrium (LTNE) models are employed. The characteristics of laminar, transition and turbulent in the non-foam region of the pipe are captured by considering the appropriate flow models. To affirm the methodology adopted in this work, the results of the present numerical solutions are validated with the available experimental results reported in the literature. Colburn j factor and thermal performance factor are the important factors that decide the performance and efficiency of any heat exchange device. Hence, these parameters are critically evaluated and are observed to increase with increasing pore densities of the metal foams and decrease with increasing flow rates of the fluid. Furthermore, the numerical analysis is extended to obtain the results of wall temperature, Nusselt number, heat transfer enhancement ratio, frictional irreversibility and Bejan number. © 2020, Springer-Verlag GmbH Germany, part of Springer Nature.Item Optimum design of heat exchanging device for efficient heat absorption using high porosity metal foams(Elsevier Ltd, 2021) Jadhav, P.H.; Gnanasekaran, N.The present research provides a numerical assessment of waste heat recovery system which contains high porosity metal foam that absorbs heat from the hot flue gases. Top wall of the heat exchanging device is designed as a sinusoidal corrugated/wavy wall. Three different wavelengths (Lw) of 39, 24.375 and 17.728 mm and three different wave amplitudes (a) of 0.5, 1.0 and 1.5 mm along with various heights of metallic foam of 0.25H, 0.5H and 0.75H are considered. Two different pore density of 20 and 40 with constant porosity of 0.937 are accomplished for the numerical investigation over wide range of fluid velocities. Local thermal equilibrium (LTE) and Darcy extended Forchheimer (DEF) models are employed at the metallic foam region; k-? turbulence model is accomplished at free flow region of the channel. The heat dissipation rate at the cold wall increases significantly to a maximum height of 0.5H and increases with increasing wave amplitudes of the channel at the expense of pressure drop. On account of smaller wavelength and higher wave amplitude, the heat absorption rate is found to be 26.25% - 32% more than the straight channel with 25% filling rate of metallic foams in the range of fluid velocity considered. © 2021 Elsevier LtdItem Performance evaluation of partially filled high porosity metal foam configurations in a pipe(Elsevier Ltd, 2021) Jadhav, P.H.; Gnanasekaran, N.; Arumuga Perumal, D.A.; Mobedi, M.In this contemporary research, a parametric analysis of partially filled high porosity metallic foams in a horizontal conduit is performed to augment heat transfer with reasonable pressure drop. The investigation includes six different models filled partly with aluminium foam by varying internal diameter of foams from the wall side and external diameter of foam from the core of the tube. The pore density of the foam ranges from 10 to 45 PPI and their porosity varies from 0.90 to 0.95. Flow dynamics are captured using Darcy Extended Forchheimer model for the porous filled region and two-equation turbulence k-? model employed in clear region of the fluid. The local thermal non-equilibrium assumption is incorporated in porous filled region of the conduit to compute the heat transport characteristics. The results showed that the thermal performance factor of 10 PPI aluminium foam performs close to the 10 PPI expensive copper foam. The performance factor is found to be higher for 30 PPI aluminium foam amongst the PPI's of the foam considered. However, the performance factor is found to be 2.93, 2.22 and 1.73 for 30PPI, 45 PPI and 20PPI with their porosities of 0.92, 0.90 and 0.90, respectively for the model 1, model 2 and model 3 at lower Reynolds number of 4500 and then it decreases progressively with increasing flow rates of the fluid. The results of average wall temperature, average Nusselt number and Colburn j factor are also evaluated to obtain best possible performance. © 2021Item Performance score based multi-objective optimization for thermal design of partially filled high porosity metal foam pipes under forced convection(Elsevier Ltd, 2022) Jadhav, P.H.; Trilok, G.; Gnanasekaran, N.; Mobedi, M.Optimization study in flow through metal foams for heat exchanging applications is very much essential as it involves variety of fluid flow and structural properties. Moreover, the identification of best combinations of structural parameters of metal foams for simultaneous improvement of heat transfer and pressure drop is a pressing situation. In this work, six different metal foam configurations are considered for the enhancement of heat transfer in a circular conduit. The foam is aluminum with PPI varying from 10 to 45 and almost the same porosity (0.90-0.95). The aluminum foams are chosen from the available literature and they are partially filled in the conduit to reduce the pressure drop. For a constant heat flux condition, the goal is to find out the efficient metal foam and configurations when air is considered as a working fluid. A special attention is paid to the preference between pressure drop and heat transfer enhancements. That is why TOPSIS optimization techniques with five different criteria (contains the combination of the weightage/priority of heat transfer and pressure drop) is used. Based on the numerical results of heat and fluid flow in conduit, it is found that when an equal importance is given to both heat transfer and friction effect, 30 PPI aluminum foam with 80% filling on the inner lateral of the pipe provides the best score as 0.8197. The best configuration and PPI for different preferences between friction and heat transfer enhancements is discussed in details. The Reynolds number varies from 4500 to 16500. © 2021 Elsevier LtdItem Analysis of functionally graded metal foams for the accomplishment of heat transfer enhancement under partially filled condition in a heat exchanger(Elsevier Ltd, 2023) Jadhav, P.H.; Gnanasekaran, N.; Mobedi, M.The use of partially filled high porosity graded aluminum and copper foams is explored to satisfy both heat transfer and pressure drop in a heat exchanger. Both positive and negative orientations are accomplished for the enhancement of heat transfer with reduction in the pressure drop. The present research includes three different configurations M1, M2 and M3 (porous layer inner diameter = 0.06 m, 0.04 m, and 0.02 m, respectively, while outer diameter = 0.10 m) partially filled with positive (i.e., increasing, 20/45 PPI) negative (i.e., decreasing, 45/20 PPI) and compound (i.e., 45 Cu/20 Al PPI) graded porous layer thickness. Each configuration involves three different graded porous layer to present the optimum graded porous layer thickness. The thermo-hydrodynamic characteristics are apprehended by using Darcy Extended Forchheimer (DEF) flow and local thermal non-equilibrium (LTNE) models for the partially filled graded porous structure and k-ω turbulence model is accomplished in open passage flow of the conduit. The decreasing graded foam located inside the models M1 and M2 performed 1.68%–12.85% and 13.42%–23.32% higher heat transfer rate compared to without graded metal foam of models M2 and M3, respectively accompanied with 55.43%–84.02% and 35.69%–50.31% lesser pumping power. © 2022 Elsevier Ltd