Faculty Publications

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Mechanical and permeability properties of hybrid fibre reinforced porous concrete
(Associated Cement Companies Ltd., 2019) Snehal, K.; Das, B.B.
Experimental investigation was carried out to determine the enhancement of compressive strength, flexural strength and abrasion resistance along with water permeability of porous concrete introduced with hybrid fibres (consists of equal proportion of steel, polypropylene and glass) and with two different sizes of coarse aggregate. The varying parameters in the preparation of porous concrete mix were coarse aggregate of two sizes, i.e., 6 mm and 12 mm and five different percentages of hybrid fibres (0.25 - 0.65 with an increment of 0.1). Compressive strength and flexural strength were measured at the end of two curing periods (7 and 28 days) whereas water permeability and abrasion test values were measured at the end of 28 days of curing. From the experimental findings, it is observed that compressive strength and flexural strength values increase with decrease in the size of the aggregate for control as well as fibre reinforced porous concrete. However, with respect to the measured values of permeability, it is found that with increase in size of coarse aggregates, permeability values also increases. For 28 days samples it is observed that 0.35% addition of hybrid fibres to porous concrete found to be optimum and it improved the compressive strength values by 20.24% and 19.06% for coarse aggregate sizes of 6mm and 12mm, respectively as compared to porous control concrete (without addition of hybrid fibres). Whereas, maximum flexural strength was obtained at 0.45% of addition of hybrid fibres and 31.6% (6mm coarse aggregate) increment and 24.26% (12mm coarse aggregate) increment were noticed as compared to porous control concrete. The best values for permeability were found at 0.35% of hybrid fibres and 12 mm coarse aggregate combination, whereas for abrasion resistance it was at 0.35% of hybrid fibres and 6mm coarse aggregate combination. © 2019 Associated Cement Companies Ltd.. All rights reserved.
Performance characteristics of self-compacting concrete containing lateritic fine aggregate as a partial replacement to natural river sand
(Institute of Physics, 2024) Kiran Bhat, K.; C, C.; Das, B.B.
This study identifies the use of processed lateritic fine aggregate (LFA) as a sustainable material for the replacement of natural fine aggregate (NFA) in self-compacting concrete (SCC). Cubes were cast with LFA replacements from 10% to 80% with an interval of 10% for checking the compressive strength development at 28 and 90 days. The findings demonstrate that the replacement of 30% NFA with LFA leads to the optimum performance, resulting in compressive strengths of 45.5 MPa and 53 MPa after 28 and 90 days of curing. Similar trends are also noted with the specimens cast for splitting tensile and flexural strengths as per IS 516: 2021. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), Thermogravimetric analysis (TGA), and Fourier Transform Infrared Spectroscopy (FTIR) were performed to understand the surface morphology, material characterization, and composition differences between the control mix (C30F) and optimized lateritic SCC (C30F30L). SEM and EDX analysis demonstrated the contribution of the introduced fly ash particles to the strengthening of concrete. TGA with DTA has shown the more complicated denser structure of the C30F mix, and FTIR has confirmed the presence and formation of the C-S-H gel. Si-O-Si asymmetric stretching band has extra peaks, and with FTIR, O-C-O asymmetrical bending and stretching wave band have a lower intensity than the C30F mix due to the partial replacement of LFA. In addition, it is also observed from the durability studies that C30F30L showed an increase in pore volume and capillary pore network compared to C30F mix. © 2024 The Author(s). Published by IOP Publishing Ltd.
3D printing aspects of fly ash and GGBS admixed binary and ternary blended cementitious mortar
(Taylor and Francis Ltd., 2025) Mishra, S.K.; Upadhyay, B.; Das, B.B.
This study investigates the integration of Ground Granulated Blast Furnace Slag (GGBS) and fly ash to sustainably reduce the usage of Ordinary Portland Cement (OPC) in 3D printable mortar to enhance printability and engineering performance. Four mortar mixes were developed, and their printability parameters, such as flowability, extrudability, open time, yield stress, shape retention, and buildability, were assessed. Among mixes, O70G30 (70% OPC, 30% GGBS) showed the best printability, with an 18.3% and 54.3% higher shape retention factor than the control and O70F30 mixes, respectively, which can be attributed to improved particle packing and 5.5% higher yield stress. However, its open time was 22.2% lower than the control. This reduction can be attributed to the finer particle size and higher specific surface area of GGBS, which increased water demand and accelerated the loss of workability. In the hardened state, O70G30 exhibited 24% lower water absorption and 18.5% reduced permeable porosity than the control, indicating a denser microstructure. Printed specimens exhibited anisotropic strength, with the highest values observed on the YZ plane and the lowest on the ZX plane. Depending on the loading direction and mix composition, their compressive strength was 9.4–35.6% lower than that of mould-cast samples, while the flexural strength improved by 16.19% to 40.18%. Microstructural analysis revealed a denser matrix with a lower Ca/Si ratio and enhanced secondary hydration, evidenced by stronger C–S–H peaks in XRD, pronounced Si–O–Si/Al bands in FTIR, and 41.22% higher bound water (WH) with reduced portlandite (CH) in TGA compared to O70F30. These promising results can be attributed to GGBS’s role in enhancing hydration, refining the microstructure, and improving the performance of 3D printable mortar, offering a sustainable and effective pathway for digital construction. Also, the Life Cycle Impact Analysis (LCIA) revealed that the incorporation of supplementary cementitious materials (SCMs) significantly reduces environmental impacts compared to the control mix. © 2025 Informa UK Limited, trading as Taylor & Francis Group.

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