Conference Papers

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Author: search.filters.author.V Badiger, P.V.Subject: search.filters.subject.Ti-coating

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    Performance of Ti-multilayer coated tool during machining of MDN431 alloyed steel
    (American Institute of Physics Inc. subs@aip.org, 2018) V Badiger, P.V.; Desai, V.; Ramesh, M.R.
    Turbine forgings and other components are required to be high resistance to corrosion and oxidation because which they are highly alloyed with Ni and Cr. Midhani manufactures one of such material MDN431. It's a hard-to-machine steel with high hardness and strength. PVD coated insert provide an answer to problem with its state of art technique on the WC tool. Machinability studies is carried out on MDN431 steel using uncoated and Ti-multilayer coated WC tool insert using Taguchi optimisation technique. During the present investigation, speed (398-625rpm), feed (0.093-0.175mm/rev), and depth of cut (0.2-0.4mm) varied according to Taguchi L9 orthogonal array, subsequently cutting forces and surface roughness (Ra) were measured. Optimizations of the obtained results are done using Taguchi technique for cutting forces and surface roughness. Using Taguchi technique linear fit model regression analysis carried out for the combination of each input variable. Experimented results are compared and found the developed model is adequate which supported by proof trials. Speed, feed and depth of cut are linearly dependent on the cutting force and surface roughness for uncoated insert whereas Speed and depth of cut feed is inversely dependent in coated insert for both cutting force and surface roughness. Machined surface for coated and uncoated inserts during machining of MDN431 is studied using optical profilometer. © 2018 Author(s).
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    Influence of Ti coated tools on process parameters in turning process of MDN431
    (American Institute of Physics Inc. subs@aip.org, 2020) V Badiger, P.V.; Desai, V.; Ramesh, M.R.; Mahesh, M.; Santhosh, C.M.; Prajwala, B.K.; Raveendra, L.
    Tungsten carbide tool places in are coated by customized composition of Ti/TiCN/TiN/TiCN/TiN for multilayer and monolayer TiC-C using PVD assisted CAE technique. Quality physiognomies of coatings are evaluated using VDI3198 and Calo tests. Thickness of the coatings for Ti-multilayer and monolayer are found to be 1.837 and 1.198 μm respectively and adhesion quality of HF1 attained. Highly alloyed steel MDN431 is used as machining material to evaluate the performance of coatings. The coated tool insert performance has been evaluated at the machining parameters cutting speed in the range of 59-118 m/min, feed rate is 0.062-0.125 mm/rev and depth of cut is ap 0.2-0.4 mm during machining of MDN431 steel. Experiments are conducted based on L27 full factorial design. Cutting forces and surface roughness are analysed using regression analysis. Desirability approach as well as PSO technique is used to optimize the process parameters. Least cutting force and surface roughness are obtained at the condition of Vc-118 m/min, f-0.063 mm/rev, ap-0.2 mm and Vc-59 m/min, f-0.63 mm/rev, ap - 0.2 mm for Ti-multilayer and TiC-C coatings respectively. To augment the capability of predictive regression models and coefficients of determination (COD), ANN modelling has been adopted. Cutting forces and surface roughness are predicted using ANN and mathematical regression models, predicted data follows the experimental data with minimum absolute error. Tool wear was reduced by 65.7% in Ti-multilayer and TiC-C coated tools compared to uncoated tool. © 2020 Author(s).