Conference Papers

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    Assessment of wetting kinematics and cooling performance of select vegetable oils and mineral-vegetable oil blend quench media
    (Trans Tech Publications Ltd ttp@transtec.ch, 2015) Pranesh Rao, K.M.; Prabhu, K.
    Quench hardening is a process where an alloy is heated to solutionizing temperature and held for a definite period, and then rapidly cooled in a quenching medium. Selection of quenchant that can yield desired properties is essential as it governs heat extraction process during quenching. In the present work, the cooling performance of vegetable oil and mineral-vegetable oil blend quench media was assessed. The vegetable oils used in this work were olive oil, canola oil and rice bran oil. The mineral-vegetable oil blends were prepared by blending 10 and 20 vol. % of rice bran and canola oil in mineral oil. Inconel probe of 12.5mm diameter and 60mm height, instrumented with thermocouples were used to characterize quenchants. The probe was heated to 850°C and quenched in the oil medium. The cooling curves at different locations in the probe were used to study wetting kinematics. Inverse modelling technique was used to estimate spatially dependent metal-quenchant interfacial heat flux. It was found that the vegetable oils exhibited very short vapour blanket stage compared to mineral oil and blends. Faster wetting kinematics obtained with blends resulted in uniform heat transfer compared to that of mineral oil. The temperature distribution in the probe quenched in vegetable oils and blends was more uniform compared to that in mineral oil. It is expected that the parts quenched in vegetable oils and blends would lead to better hardness distribution compared to mineral oils. © (2015) Trans Tech Publications, Switzerland.
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    Heat transfer during immersion quenching in MWCNT nanofluids
    (Trans Tech Publications Ltd ttp@transtec.ch, 2015) Nayak, U.; Prabhu, K.
    Quench heat treatment consists of rapid cooling of steel alloys after austenetization by subjecting them to cooling in a suitable cooling medium. At the heart of quench treatment is the transient heat transfer that occurs between the metal surface and the quenchant at their interface. This governs the quality of the component as it influences phase transformation, residual quench stresses and mechanical properties developed. In the present research work, spatially dependent transient heat flux in the axial direction was estimated using cooling curve analyses coupled with inverse heat conduction technique. A standard Inconel 600 probe instrumented with multiple thermocouples and heated to 865°C was quenched in distilled water (DW) and DW based multi walled carbon nanotubes (MWCNT) quench media. For evaluating the cooling performance, nanoquenchants with concentrations of 0.01, 0.1 and 1.0g/lt. were prepared. The cooling rate curve calculated from the measured temperature at the geometric center of the probe and the estimation of spatially dependent heat fluxes showed that the heat extraction during quenching with MWCNT nanoquenchant (0.1g/lt.) was higher than the other quenchants. The measured values of thermal conductivity and viscosities of quenchants did not show any significant variation. © (2015) Trans Tech Publications, Switzerland.