Conference Papers
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Item Cyclic oxidation behavior of plasma sprayed NiCrAlY/WC-Co/cenosphere coating(American Institute of Physics Inc. subs@aip.org, 2018) Mathapati, M.; Ramesh, M.R.; Doddamani, M.Components working at elevated temperature like boiler tubes of coal and gas fired power generation plants, blades of gas and steam turbines etc. experience degradation owing to oxidation. Oxidation resistance of such components can be increased by developing protective coatings. In the present investigation NiCrAlY-WC-Co/Cenosphere coating is deposited on MDN 321 steel substrate using plasma spray coating. Thermo cyclic oxidation behavior of coating and substrate is studied in static air at 600 °C for 20 cycles. The thermo gravimetric technique is used to approximate the kinetics of oxidation. X-Ray Diffraction (XRD), Scanning Electron Microscope (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray mapping techniques are used to characterize the oxidized samples. NiCrAlY-WC-Co/Cenosphere coating exhibited lower oxidation rate in comparison to MDN 321 steel substrate. The lower oxidation rate of coating is attributed to formation of Al2O3, Cr2O3, NiO and CoWO4 oxides on the outermost surface. © 2018 Author(s).Item High temperature tribological studies of cold sprayed nickel based alloy on low carbon steels(Elsevier Ltd, 2019) Padmini, B.V.; Mathapati, M.; Niranjan, H.B.; Sampathkumaran, P.; Seetharamu, S.; Ramesh, M.R.; Mohan, N.The boiler steels of grades SAE213 T11 and T22, find extensive applications in heat exchanger tubes, paper and pulp, chemical industries and refineries. Further, these steels are also used in shafts, cylinders, bearings, and in automotive transmission parts and these aspects are less explored. They experience low wear life in specific components, both at room and slightly higher temperature regimes. In order to protect them from these damages, coatings are deployed involving many techniques like HVOF, Plasma spray, Cold spray etc. so that the life of the components get extended. In cold spray coatings, the powders are fed at very high impact velocities of up to 1200 m/s on the substrate and undergo plastic deformation during the impact. There is no oxidation of the powder takes place during the process, as the coating is done at very less temperature and this is one of the lead characteristic of cold spray technique. This particular work mainly focuses on evaluating the tribological behaviour of nickel based super alloy powder on T11 and T22 low alloy steels by cold spray method, using pin on disc machine both at room temperature as well as at 200, 300 and 400 °C. The associated tests such as hardness, porosity, and microstructure have been undertaken to support the wear data. The wear damage assessment has been carried out using scanning electron microscope to arrive at the mechanism and also to give credence to the wear data. © 2019 Elsevier Ltd.