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Subject: search.filters.subject.Friction stir welding

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    Multi-objective Optimization of FSW Process Variables of Aluminium Matrix Composites Using Taguchi-Based Grey Relational Analysis
    (Springer Nature, 2019) Prabhu B, S.R.B.; Shettigar, A.K.; Herbert, M.A.; Rao, S.S.
    Successful joining of aluminium alloys using friction stir welding (FSW) opens a new window research in extending this technique to join aluminium matrix composites (AMCs). Current research is focused on optimization of process variables for multiple responses simultaneously. Experiments were performed using tool pin profile, rotational speed (RS) and welding speed (WS) as ideal process variables for multi-objective optimization in FSW of AMCs. Tensile strength, macro-hardness and elongation are considered as multi-response behaviour. Grey relational grade for the chosen multiple responses are obtained using grey analysis. Analysis of variance was utilized to understand the influence of process variables on the grey relational grade. Analysis reveals that RS and WS were the most influencing process variables on the output responses. Confirmation experiments were performed at optimized process variables to validate the present study. Predicted values were in good agreement with the experimental results. © 2019, Springer Nature Singapore Pte Ltd.
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    Influence of Tool Probe Offset and Traverse Speed on Microstructure and Mechanical Properties of Friction Stir Weld Dissimilar Joints of AA2024-T351 and AA7075-T651
    (Springer Nature, 2020) Anil Kumar, K.S.; Murigendrappa, S.M.; Kumar, H.
    The effect of tool probe offset and varying traverse speed on the mechanical and metallographic characteristics of friction stir weld dissimilar joints of AA2024-T351 to AA7075-T651 in butt joint configuration produced using taper-threaded tool with constant tool rotation speed, 650 rpm and plunge depth, 6.2 mm are investigated. The tool traverse speed was varied from 20 to 120 mm/min along the weld length with the different tool probe offset condition. Optical microscopy and scanning electron microscopy are used to characterize the grain size and microstructural modification at the weld nugget zone (WNZ). The effect of different tool offset conditions in conjunction with varying traverse speed results in banded structure of alloys, partial material mixing and unmixed region at the WNZ. The combination of tool offset distance of 1 mm towards AA7075-T651 with traverse speed, 110 mm/min yields maximum ultimate tensile strength, 436 MPa, yield strength, 375 MPa, elongation, 14% and weld joint efficiency, 92%. © 2020, Springer Nature Singapore Pte Ltd.
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    Influence of Process Variables on the Ultimate Tensile Strength of Friction Stir Welded AA6061 Matrix Composite
    (Springer Nature, 2021) Shettigar, A.; Prabhu B, S.R.; Herbert, M.A.; Rao, S.S.
    The present study is focused on the application of the friction stir welding process (FSW) to weld aluminium matrix composites (AMCs). Joints are formed by varying FSW process variables such as tool revolving speed (TRS), tool traverse speed (TTS) and the tool pin geometry (TPG). Influence of these parameters on the ultimate tensile strength (UTS) of the joints is investigated. Process variable optimization is done using Taguchi L18 orthogonal array design. Optimum process variables are determined and confirmed by confirmation tests based on the analysis of variance. © 2021, Springer Nature Singapore Pte Ltd.
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    Mechanical Properties and Microstructural Characteristics of Friction Stir Welded Aluminium Matrix Composite
    (Springer Nature, 2021) Subramanya, B.; Shettigar, A.; Herbert, M.A.; Rao, S.S.
    Nowadays, friction stir welding process appears a promising technique to weld difficult materials by conventional welding techniques. Present study aims to analyse the significance of process variables on the mechanical behaviour of aluminium matrix composite joined by friction stir welding (FSW) technique. FSW is carried out at different welding conditions using conventional threaded cylindrical tool (TC). Microstructural study indicates several tiny reinforced particles are uniformly distributed in the nugget region. Recrystallization and grin refinement are observed in the weld area. Nugget region exhibits higher hardness compared to the base material. Joint efficiency of up to 89% is obtained for the FS-welded composite. The fracture surface reveals that the matrix undergoes a ductile fracture whereas reinforced particles exhibit brittle fracture. © 2021, Springer Nature Singapore Pte Ltd.