1. Journal Articles

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    Investigations on the fracture toughness of austempered ductile iron alloyed with chromium
    (2003) Prasad, Rao, P.; Putatunda, S.K.
    An investigation was carried out to examine the influence of chromium content on the plane strain fracture toughness of austempered ductile iron (ADI). ADIs containing 0, 0.3 and 0.5 wt.% chromium were austempered over a range of temperatures to produce different microstructures. The microstructures were characterized by optical microscopy and X-ray diffraction. Plane strain fracture toughness of all these materials was determined and correlated with microstructure and chromium content. The chromium content was found to influence the fracture toughness through its influence on the processing window. Since the chromium addition shifts the processing window to shorter durations, the higher chromium alloys at higher austempering temperatures tend to fall outside of the processing window, resulting in less than optimum microstructure and inferior fracture toughness. A small chromium addition of 0.3 wt.% was found to be beneficial for the fracture toughness of ADI. 2002 Elsevier Science B.V. All rights reserved.
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    Influence of austenitising temperature on the formation of strain induced martensite in austempered ductile iron
    (2008) Daber, S.; Ravishankar, K.S.; Prasad, Rao, P.
    The present work was taken up to study the influence of austenitising temperature on the formation of strain-induced martensite in austempered ductile iron. Ductile iron containing 1.5 wt.% nickel, 0.3 wt.% molybdenum and 0.5 wt.% copper was subjected to austempering treatments which consisted of three austenitising temperatures, namely 850, 900 and 950 C, and three austempering temperatures, namely 300, 350 and 400 C. Tensile tests were carried out under all the heat-treatment conditions and strain-hardening behaviour was studied by applying Hollomon equation. Microstructures were studied by optical microscopy and X-ray diffraction. It was found that increasing austenitising temperature increased the tendency for the formation of strain-induced martensite at all the austempering temperatures. 2008 Springer Science+Business Media, LLC.
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    Formation of strain-induced martensite in austempered ductile iron
    (2008) Daber, S.; Prasad, Rao, P.
    The present work has been taken up to study the influence of microstructure on the formation of martensite in austempered ductile iron. Ductile iron containing 1.5 wt.% nickel and 0.3 wt.% molybdenum was subjected to two types of austempering treatments. In the first, called as conventional austempering, the samples were austempered for 2 h at 300, 350 or 400 C. In the second treatment, called as stepped austempering, the samples were initially austempered at 300 C for 10, 20, 30, 45 or 60 min. These were subsequently austempered for 2 h at 400 C. Tensile tests revealed considerable variation in the strain-hardening behaviour of the samples with different heat treatments. In the case of samples subjected to conventional austempering, it was found that strain-hardening exponent increased with increasing austempering temperature. In the case of samples subjected to stepped austempering, increased strain hardening was observed in samples subjected to short periods of first step austempering. Study of the microstructures revealed that increased strain hardening was associated with the formation of strain-induced martensite. There was a greater propensity for the formation of strain-induced martensite in the samples containing more of blocky austenite. Retained austenite in the form of fine films between sheaths of ferrite was relatively more stable. Studies revealed that the morphology, size and carbon content of the retained austenite were important parameters controlling their tendency to transform to martensite. 2007 Springer Science+Business Media, LLC.
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    Dependence of Fracture Toughness of Austempered Ductile Iron on Austempering Temperature
    (1998) Prasad, Rao, P.; Putatunda, S.K.
    Ductile cast iron samples were austenitized at 927 C and subsequently austempered for 30 minutes, 1 hour, and 2 hours at 260 C, 288 C, 316 C, 343 C, 371 C, and 399 C. These were subjected to a plane strain fracture toughness test. Fracture toughness was found to initially increase with austempering temperature, reach a maximum, and then decrease with further rise in temperature. The results of the fracture toughness study and fractographic examination were correlated with microstructural features such as bainite morphology, the volume fraction of retained austenite, and its carbon content. It was found that fracture toughness was maximized when the microstructure consisted of lower bainite with about 30 vol pet retained austenite containing more than 1.8 wt pet carbon. A theoretical model was developed, which could explain the observed variation in fracture toughness with austempering temperature in terms of microstructural features such as the width of the ferrite blades and retained austenite content. A plot of KIC2 against ?? (X?C?)1/2 resulted in a straight line, as predicted by the model.