1. Journal Articles

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    Analysis of impact behaviour of sisal-epoxy composites under low velocity regime
    (2021) Mahesh V.; Nilabh A.; Joladarashi S.; Kulkarni S.M.
    The present study concentrates on development of conceptual proof for sisal reinforced polymer matrix composite for structural applications subjected to low velocity impact using a finite element (FE) approach. The proposed sisal-epoxy composite of various thicknesses of 3.2 mm, 4 mm and 4.8 mm is subjected to different impact velocities of 1 m/s, 2 m/s and 3 m/s ranging in the low velocity impact regime to study the energy absorbed and damage mitigation behaviour of the proposed composite. The consequence of velocity of impact and thickness of laminate on the sisal epoxy composite's impact behaviour is assessed statistically using Taguchi's experimental design. Outcome of the present study discloses that the energy absorption increases with increased impact velocity and laminate thickness. However, the statistical study shows that impact velocity is predominant factor affecting the impact response of sisal epoxy composite laminate compared to laminate thickness. The role of matrix and fiber in damage initiation is studied using Hashin criteria and it is found that matrix failure is predominant over the fiber failure. © 2021 Lavoisier. All rights reserved.
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    Studies on free and forced vibration of functionally graded back plate with brake insulator of a disc brake system
    (2020) Patil R.; Joladarashi S.; Kadoli R.
    The back plate with brake insulator of a disc brake system used in automobile is a sandwich structure. Mitigating brake squeal associated with the operation of the disc brake has been a focus of many automobile researchers. As on today’s practice, steel–acrylic–steel is used for back plate–brake insulator assembly. The present study focuses on proposing Al - Al 2O 3 functionally graded metal ceramic composite material (FGM) for the back plate attached with conventional Steel–Acrylic brake insulator. Accordingly, a comparison study is presented in terms of the free and forced vibration characteristics of different material combinations for back plate–brake insulator sandwich beams such as steel–acrylic–steel, FGM–acrylic–steel, FGM–acrylic–aluminium and steel–acrylic–aluminium. The associated governing equations for sandwich beam which are well established in the literature are presented, and they are solved for simply supported conditions using trigonometric displacement functions. The real and imaginary parts of the various parameters come into the picture because of complex shear modulus of viscoelastic core. The comparison study among the combinations reveals that the natural frequency, loss factor and with regard to dynamic loading the imaginary part of transverse displacement, axial displacement, stress and strain of FGM–acrylic–steel are higher. As a result, FGM–acrylic–steel is suitable combination for back plate and brake insulator assembly which enhances the damping capacity of overall disc brake system and also helps in reducing brake squeal problem associated with operation of disc brake system. © 2020, Springer-Verlag GmbH Germany, part of Springer Nature.
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    Performance Evaluation of a Single Sensor Control Scheme Using a Twin-Tube MR Damper Based Semi-active Suspension
    (2021) Desai R.M.; Jamadar M.-E.-H.; Kumar H.; Joladarashi S.
    Background: Magneto-rheological (MR) dampers have a promising future for application in automotive semi-active suspensions. The damping force produced by MR dampers can be modulated by controlling the electric current supplied to it. Purpose: The present work explores a twin-tube MR damper working in valve mode for application in a semi-active SUV suspension system. Further, the performance of a single sensor control scheme is evaluated. Methods: The MR damper is characterized in a damper testing machine to demonstrate the MR behaviour and also to show that it develops similar magnitude of force as a passive damper used in SUV suspension. To prove the superiority of semi-active suspension, a single degree of freedom quarter car test rig is built and ground excitation is given in the form of displacement input from a hydraulic actuator. Constant current control, Skyhook control and Rakheja-Sankar (RS) control method are employed as three different control strategies and compared with passive suspension to study the advantages. Peak acceleration response of the sprung mass is studied for better passenger ride comfort and peak ground force is studied for preventing damage to road surface as well as to vehicle suspension elements. Results: RS control provides much lower sprung mass vertical acceleration than Skyhook control and constant current control. RS control method led to 36% reduction of peak ground force when compared to Skyhook control. Conclusion: For a semi-active suspension using twin-tube MR damper, RS control method provides better ride comfort to passengers due to lower peak vertical acceleration when compared to constant current control or Skyhook control method. Moreover, for preventing damage to road surface as well as to vehicle suspension elements, RS control method, requiring a single sensor, is a much better choice. © 2021, Krishtel eMaging Solutions Private Limited.
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    Influence of thickness and projectile shape on penetration resistance of the compliant composite
    (2021) Mahesh V.; Joladarashi S.; Kulkarni S.M.
    The present study deals with development of conceptual proof for jute rubber based flexible composite block to completely arrest the projectile impacting the target at high velocity impact of 400 m/s through numerical simulation approach using finite element (FE) method. The proposed flexible composite blocks of repeating jute/rubber/jute (JRJ) units are modelled with varying thickness from 30 mm to 120 mm in increments of 30 mm and impacted by flat (F), ogival (O) and hemispherical (HS) shaped projectiles. All the considered projectiles are impacted with proposed flexible composite blocks of different thicknesses and the penetration behaviour of the projectile in each case is studied. The penetration depth of the projectile in case of partially penetrated cases are considered and the effect of thickness and projectile shape on percentage of penetration depth is statistically analyzed using Taguchi's design of experiments (DOE). Results reveal that the though proposed flexible composite block with thickness of 90 mm is just sufficient to arrest the complete penetration of the projectile, considering the safety issues, it is recommended to use the flexible composite with thickness of 120 mm. The nature of damage caused by the projectile in the flexible composite is also studied. Statistical studies show that thickness of the block plays a prominent role in determining the damage resistance of the flexible composite. © 2020 The Authors
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    Influence of different fumed silica as thixotropic additive on carbonyl particles magnetorheological fluids for sedimentation effects
    (2021) Aruna M.N.; Rahman M.R.; Joladarashi S.; Kumar H.; Devadas Bhat P.
    The present work reports the influence of different types of surface area, hydrophobic, and hydrophilic fumed silica mixed in silicone oil as a thixotropic additive on carbonyl particles based magnetorheological fluids (MRFs) were prepared. Scanning electron microscopy analysis confirms the fumed silica particles attached to the surfaces of CIPs. The vibrating sample magnetometer result shows the MRF4 and 5 have a better magnetic saturation value of 30.12 emu/gm and 40.12 emu/gm, respectively. The experimental rheological flow curve behaviours are investigated using the magnetorheometer. The Herschel–Bulkley rheological model is found to be in good agreement with the experimental curves and suggested shear thinning property is observed. The results showed that the hydrophilic silica with larger surface area type presented (i.e.MRF 4 and 5) better magnetorheological fluid characteristics in terms of shear stress, with a high value of dynamic yield stress, and have much-improved sedimentation ratio up to seven days. © 2021 Elsevier B.V.
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    Evaluation of tensile strength and slurry erosive behaviour of jute reinforced natural rubber based flexible composite
    (2020) Mahesh V.; Joladarashi S.; Kulkarni S.M.
    Polymer based natural fiber reinforced composites are finding their applications in almost all fields of engineering. Flexible composites are different class of composite materials finding their usage in secondary structural application such as sacrificial structures like claddings. Mechanical and tribological characterization of the newly developed composites becomes important prior to using them in any engineering application. The present study concentrates on evaluating the tensile and slurry erosive behaviour of flexible composite manufactured by reinforcing naturally available jute fiber in the form of woven fabric in the naturally available sun dried rubber sheets (NR) using compression moulding technique. ASTM D412 standard is used to evaluate the tensile properties of the proposed flexible composite and the NR sheets. The slurry erosive behaviour is assessed using Ducom slurry erosion testing machine. The results reveal that reinforcing jute with natural rubber enhances the tensile strength compared to natural rubber sheet and the wear of the proposed flexible composite is minimal due to inclusion of natural rubber which is elastic in nature. © 2020 Lavoisier. All rights reserved.
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    Evaluation of a commercial MR damper for application in semi-active suspension
    (2019) Desai R.M.; Jamadar M.E.H.; Kumar H.; Joladarashi S.; Rajasekaran S.C.; Amarnath G.
    As the rheology of a magneto-rheological (MR) fluid can be controlled by an externally applied magnetic field, the damping force generated by a MR damper can be controlled by varying the current supplied to an electromagnet inside the damper. This paper presents the experimental evaluation of such a MR damper RD-8040-1 by Lord Corporation, USA, and its application in a semi-active suspension. The experiments were carried out in damping force testing machine. Sinusoidal displacement input was given to the test damper. The set of experiments were repeated for different levels of current (0–1.5 A in steps of 0.25 A) supplied to the MR damper. Plots of force versus displacement for each frequency of excitation and plots of maximum force versus frequency of excitation show that higher values of current lead to elevated values of MR damper forces. This increase in MR damper load with current supplied is studied and analyzed to develop a mathematical model of the MR damper under investigation. The nonlinear softening hysteretic behavior of the MR damper is simulated by using genetic algorithm provided in the optimization toolbox of MATLAB. Calculations on energy dissipation and equivalent damping coefficient of the MR damper show that the same damper can make the suspension system behave as an underdamped system, critically damped system or overdamped system depending on the value of current supplied to it. The application of this MR damper for heavy vehicle driver’s seat suspension is explored with the help of MATLAB simulations. © 2019, Springer Nature Switzerland AG.
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    Design and fabrication of optimized magnetic roller for permanent roll magnetic separator (PRMS): Finite element method magnetics (FEMM) approach
    (2021) Mohanraj G.T.; Rahman M.R.; Joladarashi S.; Hanumanthappa H.; Shanmugam B.K.; Vardhan H.; Rabbani S.A.
    In the present work, an attempt has been made to develop a PRMS in a cost effective and environmental friendly way through FEMM analysis of magnetic roller (active part of PRMS). The FEMM analysis indicates that, the optimized magnetic roller having magnet-to-steel disk thickness ratio of 5 mm: 2.5 mm was proved to be gainful in beneficiating paramagnetic minerals due to the best magnetic field value from the roller surface that is, 0.89 to 2.59 T. Prediction analysis was performed on FEMM data using artificial neural network (ANN) modelling technique. Further, the design calculations of lab scale PRMS in terms of power requirements and belt tensions were addressed. The fabricated PRMS was tested on paramagnetic mineral (hematite ore) assayed 51.24% of Fe, 10.20% of SiO2, and 2.98% of Al2O3 for different roller speeds and the belt thickness. The result showed that, at 0.5 mm belt thickness with 180 rpm roller speed the fabricated lab scale PRMS works well in terms of improvement in the Fe content up to 59.5% at the concentrate along with the Fe recovery of 71.41%. The obtained results suggest that, the FEMM analysis is more suitable to optimize the effective magnetic roller for the PRMS. © 2021 The Society of Powder Technology Japan
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    Comparative study of damage behavior of synthetic and natural ber-reinforced brittle composite and natural ber-reinforced exible composite subjected to low-velocity impact
    (2020) Vishwas M.; Joladarashi S.; Kulkarni S.M.
    In the present study, a comparative study of the damage behavior of Glass-Epoxy (GE), Jute-Epoxy (JE) laminates with [0=90]s orientation, and Jute-Rubber-Jute (JRJ) sandwich is carried out by ABAQUS/CAE nite element software. The GE, JE laminate, and JRJ sandwich with a thickness rate of 2 mm are impacted by a hemispherical-shaped impactor at a velocity of 2.5 m/s. The mechanisms by which the brittle laminate gets damaged are analyzed in accordance with Hashin's 2D failure criterion, and exible composites are analyzed by the ductile damage mechanism. The absorbed energy and the incipient point of each laminate were compared. According to the results, there was no evidence of delamination in JRJ as opposed to GE and JE. The compliant nature of a rubber plays a role in absorbing more energy, which is slightly higher than the energy absorbed in GE. Moreover, it was observed that there was no incipient point in JRJ sandwich, meaning that there was no cracking of matrix since the rubber was elastic material. Thus, the JRJ material can be a better substitute for GE laminate in low-velocity applications. The procedure proposed for the analysis in the present study can serve as a benchmark method for modeling the impact behavior of composite structures in further investigations. © 2020 Sharif University of Technology. All rights reserved.
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    Synthesis of magnetorheological fluid and its application in a twin-tube valve mode automotive damper
    (2020) Madhavrao Desai R.; Acharya S.; Jamadar M.-E.-H.; Kumar H.; Joladarashi S.; Sekaran S.C.R.
    The change in rheological properties of smart materials like magnetorheological fluid when brought under the influence of a magnetic field can be utilized to develop magnetorheological devices where the output has to be continuously and quickly varied using electronic control interface. In the present study, magnetorheological fluid is synthesized and used as a smart fluid in a twin-tube magnetorheological damper operating in valve mode. The behavior of the magnetorheological fluid is experimentally characterized in a rheometer and mathematically modeled using Herschel–Bulkley model. The parameters of the Herschel–Bulkley model are expressed as polynomial functions of strength of the magnetic field in order to find the shear stress developed by the magnetorheological fluid at any given strength of the magnetic field applied. The magnetorheological damper, which was designed for application in a passenger van, is tested in the damper testing machine. The performance of the damper at different damper velocities and current supplied is studied. The range of values for the parameters of the experimental testing are chosen to emulate the actual conditions of operation in its intended application. Nondimensional analysis is performed, which links magnetorheological fluid rheological properties and geometrical parameters of magnetorheological damper design with the force developed by the damper. Finite element method magnetics is used to find the strength of the magnetic field at the fluid flow gap. Analytical methods are used to calculate the damper force developed due to the field-dependent yield stress and compared with experimental force values. The resulting dynamic range of the magnetorheological damper is also assessed. © The Author(s) 2020.