Rakesh Kumar Reddy, R.Yaragal, S.C.2026-02-042023Construction and Building Materials, 2023, 368, , pp. -9500618https://doi.org/10.1016/j.conbuildmat.2023.130480https://idr.nitk.ac.in/handle/123456789/21972This paper proposes an alternative method for processing the demolition waste into high-quality recycled coarse aggregate using the ball mill. Taguchi's design of experiments based on orthogonal array was used to minimize the number of trials for saving material and time. Experiments were carried out based on L25 orthogonal array with three processing parameters: charge, revolution duration, and aggregate weight with five levels. The revolution speed of the ball mill was set to 60 revolutions per minute. The Taguchi method was then combined with grey relational analysis to achieve the best combination of processing parameters for producing high-quality aggregate. Experimental studies on water absorption, specific gravity, impact value, and abrasion value were used to assess the quality of recycled coarse aggregates. The best combination for each performance characteristic was achieved by using the mean of Signal to Noise ratio graphs. The optimal combination of processing parameter levels to generate superior quality recycled aggregates and the most significant processing parameter were identified based on the response table of means of grey relation grade. © 2023 Elsevier LtdBall millingDemolitionDesign of experimentsRecyclingSignal to noise ratioTaguchi methodsWater absorptionA novel approachDemolition wastesGrey relational analysisHigh qualityOrthogonal arrayProcessing parametersRecycled coarse aggregateRevolution speedTaguchi design of experimentTaguchi's methodsAggregatesA novel approach for optimizing the processing of recycled coarse aggregates