Casting/mould interfacial heat transfer during solidification in graphite, steel and graphite lined steel moulds

Abstract

Heat flow between the casting and the mould during solidification of three commercially pure metals, in graphite, steel and graphite lined steel moulds, was assessed using an inverse modelling technique. The analysis yielded the interfacial heat flux (q), heat transfer coefficient (h) and the surface temperatures of the casting and the mould during solidification of the casting. The peak heat flux was incorporated as a dimensionless number and modeled as a function of the thermal diffusivities of the casting and the mould materials. Heat flux transients were normalised with respect to the peak heat flux and modeled as a function of time. The heat flux model proposed was used to estimate the heat flux transients during solidification in graphite lined copper composite moulds.