ANN model for prediction of bit–rock interface temperature during rotary drilling of limestone using embedded thermocouple technique

Abstract

In the present work, an artificial neural network (ANN) model has been developed to predict the bit–rock interface temperature using a newly fabricated grounded K-type thermocouple (range 0–1250 °C) during rotary drilling in a CNC vertical machining center. The data have been taken from experimental observation using an embedded thermocouple technique in the laboratory at room temperature (28 °C) using a masonry drill bit. The observations were made using four different operational conditions, namely drill bit diameter (6, 8, 10, 12 and 16 mm), spindle speed (250, 300, 350, 400 and 450 rpm), rate of penetration (2, 4, 6, 8 and 10 mm min?1) and depth (6, 14, 22 and 30 mm). The ANN has been developed based on the multi layer perceptron neural network (MLPNN) with four different input parameters. A Levenberg–Marquardt (LM) algorithm with feed-forward and backward propagation has been used in this model. The predicted value of the bit–rock interface temperature with the highest R2 value provides a satisfactory result with the experimental data. The training value of RMSE is 1.2127, MAPE is 0.0196 and R2 is 0.9960, while the testing value of RMSE is 1.2770, MAPE is 0.0170 and R2 is 0.9978. The ANN model shows that the proposed MLPNN model successfully predicts the bit–rock interface temperature during the rotary drilling of limestone. © 2019, Akadémiai Kiadó, Budapest, Hungary.