Faculty Publications
Permanent URI for this communityhttps://idr.nitk.ac.in/handle/123456789/18736
Publications by NITK Faculty
Browse
22 results
Search Results
Item Weldments of AISI grade 316 stainless steel, having a ferrite content of 4-6% and a variety of nitrogen concentrations were prepared using a modified element implant technique. Charpy impact specimens prepared from these weldments were subjected to a variety of aging treatments. Impact toughness decreases with aging time at all aging temperatures. Nitrogen is found to be beneficial to toughness. An empirical relation connecting the aging temperature, aging time and nitrogen content with toughness has been developed which can be used to estimate the time for embrittlement.(Indian Academy of Sciences, Estimation of embrittlement during aging of AISI 316 stainless steel TIG welds) Nayak, J.; Udupa, K.R.; Hebbar, K.R.; Nayak, H.V.S.2004Item Simulated weldments of AISI grade 304 stainless steel having a ferrite content of 4-6% with three levels of nitrogen (0.03, 0.08, and 0.11 wt-%) were prepared using a modified elemental implant technique. From these weldments, subsize Charpy impact specimens were prepared and subjected to aging treatment at different temperatures, 623-748 K, and for different times, 1000-5000 h. Impact toughness curves for these aged samples were generated by testing at various temperatures from 77 K to 300 K. From the impact curves the upper shelf energy (USE) and lower shelf energy (LSE) were determined. It was observed that both USE and LSE decreased with aging time at all temperatures. Nitrogen seems to offer a beneficial effect as far as impact toughness is concerned, as both USE and LSE values increased with increasing nitrogen content. The worst aging conditions were identified as 748 K, 2000 h at the lowest nitrogen level of 0.03 wt-%. An empirical relation connecting the aging temperature, aging time, and nitrogen content to the LSE was developed, which can be used to predict the time for embrittlement at a given nitrogen level and aging temperature. © 2005 Institute of Materials, Minerals and Mining.(Prediction of embrittlement during aging of nuclear grade AISI 304 stainless steel TIG welds) Nayak, J.; Udupa, K.R.; Hebbar, K.R.; Nayak, H.V.S.2005Item The corrosion inhibition of maraging steel under weld aged condition by 1(2E)-1-(4-Aminophenyl)-3-(2-Thienyl)prop-2-en-1-one in 1.5 M hydrochloric acid medium(Springer New York LLC barbara.b.bertram@gsk.com, 2012) Sanatkumar, B.S.; Nayak, J.; Nityananda Shetty, A.N.The influence of 1(2E)-1-(4-Aminophenyl)- 3-(2-Thienyl)prop-2-en-1-one (ATPI) on the corrosion behavior of weld aged maraging steel in 1.5 M hydrochloric acid was studied by potentiodynamic polarization method and AC impedance (EIS) technique at different temperatures. The results showed that the inhibition efficiency of ATPI increased with the increase in the concentration of inhibitor and decreased with the increase in temperature. ATPI acts as a mixed type inhibitor without affecting the mechanism of the hydrogen evolution reaction or iron dissolution. The adsorption of ATPI on a weld aged maraging steel surface obeys the Langmuir adsorption isotherm equation. Both activation and thermodynamic parameters were calculated and discussed. ATPI inhibits the corrosion through both physisorption and chemisorption on the alloy surface. The surface morphology of the weld aged maraging steel specimens in the presence and the absence of the inhibitors was studied by the respective SEM images. © ACA and OCCA 2011.Item Influence of 2-(4-chlorophenyl)-2-oxoethyl benzoate on the hydrogen evolution and corrosion inhibition of 18 Ni 250 grade weld aged maraging steel in 1.0 M sulfuric acid medium(2012) Sanatkumar, B.S.; Nayak, J.; Nityananda Shetty, A.N.Electrochemical corrosion behavior and hydrogen evolution reaction of weld aged maraging steel have been investigated, in 1.0 M sulfuric acid solution containing different concentrations of 2-(4-chlorophenyl)-2-oxoethyl benzoate (CPOB). The data obtained from polarization technique showed that the corrosion current density (i corr) and the hydrogen evolution rate decrease, indicating a decrease in the corrosion rate of weld aged maraging steel as well as an increase in the inhibition efficiency (?%) with the increase in inhibitor concentration. Changes in impedance parameters were indicative of adsorption of CPOB on the metal surface, leading to the formation of protective film. Both activation (E a) and thermodynamic parameters (?G ads 0, ?H ads 0 and ?S ads 0) were calculated and discussed. The adsorption of CPOB on the weld aged maraging steel surface obeyed the Langmuir adsorption isotherm model. Scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) study confirmed the formation of an adsorbed protective film on the metal surface. © 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.Item CORROSION BEHAVIOR OF 18% Ni M250 GRADE MARAGING STEEL UNDER WELD-AGED CONDITION IN SULFURIC ACID MEDIUM(2012) Sanatkumar, B.S.; Nayak, J.; Nityananda Shetty, A.N.The corrosion behavior of 18% Ni M250 grade maraging steel under weld-aged condition was investigated in sulfuric acid medium of different concentrations (0.1-2 M) at different temperatures (30°-60°C). Electrochemical measurements were carried out using the potentiodynamic polarization technique and electrochemical impedance spectroscopy (EIS). The results showed an increase in the corrosion rate with the increases in temperature as well with increase in the concentration of the corrosion medium. The results obtained from the Tafel extrapolation technique and electrochemical impedance spectroscopy were in good agreement. Activation parameters were evaluated using the Arrhenius equation and transition state equation. The surface morphology of the corroded specimen was compared with that of the un-corroded sample by using scanning electron microscopy (SEM). © 2012 Copyright Taylor and Francis Group, LLC.Item Microstructural characterization and hardness evaluation of friction stir welded composite AA6061-4.5Cu-5SiC (Wt.%)(Defense Scientific Information and Documentation Centre, 2013) Shettigar, A.K.; Salian, G.; Herbert, M.A.; Rao, S.Recent developments in advanced materials research have led to the emergence of new materials having features like low density, high strength to weight ratio, excellent mechanical properties, heat and corrosion resistance. In friction stir welding (FSW), a non-consumable rotating welding tool is used to generate the frictional heat and plastic deformation of the material in the welding zone, which is in the solid state. The advantages of FSW as compared to the fusion welding are high joint strength, less defect weld, uniform distribution of grain structure in the weld zone and low power consumption. AA6061 with 4.5 % weight of copper and 5 % weight of SiC composite material has been prepared to conduct experiment and carry out characterization, evaluation of the mechanical properties. Micro-structural characterization of the weld zone is carried out by scanning electron microscope (SEM). Evaluation of hardness was also carried out across the weld zone. A successful method for FSW of AA6061-4.5(wt.%) Cu-5(wt.%) SiC has been developed. © 2013, DESIDOC.Item Application of differential transform method for estimating thermal cycle developed in GTA welding of high carbon steel joints(Trans Tech Publications Ltd ttp@transtec.ch, 2015) Dutta, J.; Narendranath, S.; Zhilin, Z.This article reveals a detailed study of temperature cycle formed during Gas Tungsten Arc welding of high carbon steel (AISI 1090) butt joints. Experimental work has been carried out to estimate the temperature distribution along fusion boundary to longitudinal direction of the weldment by mounting thermocouples on the plate along with Data Acquisition System. Heat flux distribution due to moving point heat source has been demonstrated by implementing Gaussian surface heat flux and Angular Torch model. Cooling rate has predicted by application of Adams cooling rate equation. Conduction-convection phenomena plays dominant role for evaluating heat loss from the weld joint and Differential Transform Method (DTM) has been applied to judge non-dimensional temperature distribution. Analytical studies has shown well agreement with experimental temperature distribution. © (2015) Trans Tech Publications.Item Multi-objective optimization of friction welding parameters in AISI 304L austenitic stainless steel and copper joints(SAGE Publications Ltd info@sagepub.co.uk, 2016) Shanjeevi, C.; Kumar, S.S.; Paulraj, P.Friction welding is a solid-state joining technique, and joining of dissimilar materials has been witnessing tremendous development in various applications. In this study, friction welding is carried out in dissimilar materials, austenitic stainless steel and copper, which find application in power generators. The parameters such as friction pressure, upset pressure, rotational speed and burn-off length are considered to determine its influence on tensile strength, metal loss and weld time. Taguchi's L27 orthogonal array is used for experimental design to maximize the tensile strength as well as minimize the metal loss and weld time. Optimal parameters are determined through multiple performance characteristics, and it is found that friction pressure of 22 MPa, upset pressure of 108 MPa, rotational speed of 500 r/min and burn-off length of 1mm yield good mechanical and metallurgical properties. © IMechE 2014.Item Indentation creep studies to evaluate the mechanical properties of stainless steel welds(Taylor and Francis Ltd. michael.wagreich@univie.ac.at, 2016) Udaya Prasanna, H.U.; Udupa, K.R.Size being limited for preparing standard specimens for mechanical tests, the weld poses problems to researchers and scientists in estimating the strength parameters and workhardening coefficients. The integrity of the weld is difficult to probe into, particularly when the temperature of operation is much higher than the room temperature. The indentation creep test route is successfully tried by the authors to present a detailed commentary on the mechanical properties of a stainless steel weld at different test temperatures using a methodology whereby the creep test results are correlated to the compression test results and correlation equations developed. As the indentation creep tests can be carried out on a small-sized sample, the method enables one to carry out only this test to judge the mechanical properties of the welds. © 2015 Engineers Australia.Item A Bottom-Up Optimization Approach for Friction Stir Welding Parameters of Dissimilar AA2024-T351 and AA7075-T651 Alloys(Springer New York LLC barbara.b.bertram@gsk.com, 2017) Anil Kumar, K.S.; Murigendrappa, S.M.; Kumar, H.In the present study, optimum friction stir weld parameters such as plunge depth, tool rotation speed and traverse speed for butt weld of dissimilar aluminum alloy plates, typically 2024-T351 and 7075-T651, are investigated using a bottom-up approach. In the approach, optimum FSW parameters are achieved by varying any one parameter for every trial while remaining parameters are kept constant. The specimens are extracted from the friction stir-welded plates for studying the tensile, hardness and microstructure properties. Optimum friction stir weld individual parameters are selected based on the highest ultimate tensile strength of the friction stir-welded butt joint specimens produced by varying in each case one parameter and keeping the other two constant. The microstructure samples were investigated for presence of defects, grain refinement at the weld nugget (WN), bonding between the two materials and interface of WN, TMAZ (thermomechanically affected zone) of both advancing and retreating sides of the dissimilar joints using optical microscopy and scanning electron microscopy analyses. In the experimental investigations, the optimum FSW parameters such as plunge depth, 6.2 mm, rotation speed, 650 rpm and traverse speed of 150 mm/min result in ultimate tensile strength, 435 MPa, yield strength, 290 MPa, weld joint efficiency, 92% and maximum elongation, 13%. The microstructure of optimized sample in the WN region revealed alternate lamellae material flow pattern with better metallurgical properties, defect free and very fine equiaxed grain size of about 3-5 µm. © 2017, ASM International.
- «
- 1 (current)
- 2
- 3
- »