Faculty Publications
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Item Heat transfer and solidification behaviour of modified A357 alloy(2007) Kumar, G.; Hegde, S.; Prabhu, K.N.Al-Si alloys are subjected to melt treatment like modification to improve their mechanical properties. Non-destructive technique like thermal analysis is generally used to assess the effectiveness of melt treatment. In the present study, the behaviour of the melt treated Al-7Si-Mg alloy (A357) during solidification with or without chilling was investigated using thermal analysis. Thermal analysis and heat transfer parameters were determined. Thermal analysis parameters were affected significantly by modification and chilling. Modification treatment resulted in the increase of cooling rate, heat evolved, casting/mould interfacial heat flux and eutectic growth velocity. A theoretical model based on undercooling from the equilibrium temperature during eutectic solidification was used to predict growth velocities and eutectic grain size. The eutectic grain sizes estimated using the model and those measured from casting microstructures were found to be in good agreement. © 2006 Elsevier B.V. All rights reserved.Item Thermodynamic simulation of ammonia-water absorption refrigeration system(Serbian Society of Heat Transfer Engineers, 2008) Sathyabhama, A.; Ashok Babu, T.P.The ammonia-water absorption refrigeration system is attracting increasing research interests, since the system can be powered by waste thermal energy, thus reducing demand on electricity supply. The development of this technology demands reliable and effective system simulations. In this work, a thermodynamic simulation of the cycle is carried out to investigate the effects of different operating variables on the performance of the cycle. A computer program in C language is written for the performance analysis of the cycle.Item Modification of eutectic silicon in Al-Si alloys(2008) Hegde, S.; Prabhu, K.N.The mechanical properties of Al-Si alloys are strongly related to the size, shape and distribution of eutectic silicon present in the microstructure In order to improve mechanical properties, these alloys are generally subjected to modification melt treatment, which transforms the acicular silicon morphology to fibrous one resulting in a noticeable improvement in elongation and strength. Improper melt treatment procedures, fading and poisoning of modifiers often result in the structure which is far from the desired one. Hence it is essential to assess the effectiveness of melt treatment before pouring. A much investigated reliable thermal analysis technique is generally used for this purpose. The deviation from the standard curve in thermal analysis helps in assessing the level of refinement of the Si structure. In the present review an attempt is made to discuss various aspects of modification, including mechanism, interaction of defects and non-destructive assessment by thermal analysis. © 2008 Springer Science+Business Media, LLC.Item Conversion of microfiltration membrane into nanofiltration membrane by vapour phase deposition of aluminium for desalination application(2011) Padaki, M.; Isloor, A.M.; Nagaraja, K.K.; Nagaraja, H.S.; Pattabi, M.Preparation and modification of NF membrane are challenging aspects in research. In the present work, we have synthesised Polysulfone (PSf) microfiltration membrane and reduced the pore size to nano level by physical vapour deposition (PVD) of aluminium metal. Membrane pore size was reduced from micro pore to nano pore, which rejected 42.22% of NaCl from the solution with 164L/m2h. And also water permeation decreases from 1.10324-10-10 to the 9.141-10-12. The SEM and AFM pictures showed the surface modification and metal deposition in the pores. The performance of the membrane was studied by dead end flow cell using 3.5% of NaCl solution, in which PVD membrane showed 42.22% of rejection with 16.4L/m2h flux. Thermal analysis from DSC showed Tg of 265°C. Contact angle measurement, and water uptake were also reported. © 2011 Elsevier B.V.Item High yield synthesis of carbon nanofibers in an environmental friendly route(Springer Nature, 2011) Ravindra, R.; Badekai Ramachandra, B.An environmental friendly route for the high yield synthesis of carbon nanofibers (CNFs) has been developed. CNFs have been synthesized using nickel formate as catalyst precursor at 680°C using chemical vapor deposition method. Upon pyrolysis this catalyst precursor yields metal catalyst nanoparticles directly. The sodium chloride and potassium chloride was used as catalyst support, it was chosen because of its non-toxic and water soluble nature. The problems such as detrimental effect, environment and even cost has been avoided by using water soluble supports. The structure of the products was characterized by scanning electron microscopy, transmission electron microscopy, Raman spectroscopy and X-ray diffraction method. The purity of as grown products and purified products was determined by thermal analysis. Here, we report the 7,800 and 7,200 wt% yield of CNFs synthesized over NaCl and KCl support. This synthetic route can be used for the large scale synthesis in industries. © 2011, The Author(s).Item Effect of modification melt treatment and chilling on eutectic arrest temperature and time during solidification of A357 alloy(2011) Prabhu, K.N.; Hegde, S.Thermal analysis technique has been recognised as an efficient non-destructive tool to assess the degree of modification in Al-Si alloys. Apart from chemical modification, chilling refines the microstructure. This is particularly significant as majority of Al-Si alloys are cast in metallic moulds. In the present study, the interaction between chilling and modification melt treatment is investigated to assess their effect on thermal analysis parameters using computer aided cooling curve analysis. For modified alloys, the depression of the eutectic arrest temperature was significant at higher cooling rates. The eutectic arrest temperature and time were correlated with the cooling rate using a power law. High cooling regime in thermal analysis plots was attributed to the combined effect of chilling and modification melt treatment on heat transfer. © 2011 Institute of Materials, Minerals and Mining.Item Synthesis of worm-shaped carbon nanofibers over a sodium chloride support(2012) Ravindra, R.; Badekai Ramachandra, B.R.Worm-shaped carbon nanofibers (WCNFs) were synthesized in bulk by chemical vapour deposition at 680 °C using iron carboxylate as catalyst precursors and sodium chloride as catalyst support. The products were characterized by scanning electron microscopy, transmission electron microscopy, Raman spectroscopy and X-ray diffraction method. The purity of the purified products was determined by thermal analysis. TheWCNFyield was 6700% relative to catalyst. The simplicity, environmental friendliness and use of easily available low-cost precursors are the advantage of this synthesis technique. © Springer Science+Business Media B.V. 2012.Item Large scale synthesis of carbon nanofibres on sodium chloride support(InTech Europe info@sagepub.co.uk, 2012) Rajarao, R.; Badekai Ramachandra, B.R.Large scale synthesis of carbon nanofibres (CNFs) on a sodium chloride support has been achieved. CNFs have been synthesized using metal oxalate (Ni, Co and Fe) as catalyst precursors at 680 °C by chemical vapour deposition method. Upon pyrolysis, this catalyst precursors yield catalyst nanoparticles directly. The sodium chloride was used as a catalyst support, it was chosen because of its non-toxic and water soluble nature. Problems, such as the detrimental effect of CNFs, the detrimental effects on the environment and even cost, have been avoided by using a water soluble support. The structure of products was characterized by scanning electron microscopy, transmission electron microscopy and Raman spectroscopy. The purity of the grown products and purified products were determined by the thermal analysis and X-ray diffraction method. Here we report the 7600, 7000 and 6500 wt% yield of CNFs synthesized over nickel, cobalt and iron oxalate. The long, curved and worm shaped CNFs were obtained on Ni, Co and Fe catalysts respectively. The lengthy process of calcination and reduction for the preparation of catalysts is avoided in this method. This synthesis route is simple and economical, hence, it can be used for CNF synthesis in industries. © 2012 Rajarao and Bhat.Item Effect of chemical modification of Al-Si alloys on thermal diffusivity and contact heat transfer at the casting-chill interface(2012) Prabhu, K.N.; Jayananda; Hegde, S.The heat flow during the unidirectional downward solidification of Al-7Si and Al-12Si alloys was analyzed using thermal analysis technique and inverse modeling. Chills instrumented with thermocouples were brought into contact with a small pool of liquid metal so as to minimize the effect of convection caused by pouring and temperature gradients. Modification melt treatment resulted in an increase in the cooling rate of the solidifying casting near the casting-chill interfacial region. The corresponding interfacial heat flux transients were also found to be higher. The thermal diffusivities of alloys were measured using a laser pulse technique and were found to be higher for modified alloys. However, the increase in the heat flux transients was attributed mainly to the improvement in the casting-chill interfacial thermal contact condition brought about by the decrease in the surface tension of the liquid metal upon the addition of sodium. Copyright © 2012 by ASTM International.Item Extruded poly(ethylene-co-octene)/fly ash composites - Value added products from an environmental pollutant(Kluwer Academic Publishers, 2012) Anandhan, S.; Sundar, S.M.; Senthil, T.; Mahendran, A.R.; Shibulal, G.S.Fly ash (FA) is a by-product generated during combustion of coal and has caused serious environmental concerns. In an effort to utilize FA beneficially, we developed composites from an ethylene-octene random copolymer (EOC) and unmodified as well as surfacemodified class-F fly ash (MFA) by twin screw extrusion. Addition of 20 wt% of MFA to EOC improves its tensile strength by 150%; also, MFA improves stress at 100% and 300% strains (M100 and M300) of EOC. Thermal stability of EOC matrix is appreciably improved by the addition of either FA or MFA, while the melting behavior is not appreciably influenced by either. Fractography study reveals an improved adhesion between the EOC and MFA particles up to a filler loading of 20%, beyond which the adhesion between EOC and MFA is weakened causing a reduction in mechanical properties. The 'flammable' nature of EOC changes to 'self extinguishing' on addition of even 10 wt% of FA or MFA, as found out from LOI study. © Springer Science+Business Media B.V. 2012.