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Subject: search.filters.subject.Stainless steel substrates

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    Effect of deposition method and the surfactant on high capacitance of electrochemically deposited MnO2 on stainless steel substrate
    (Elsevier B.V., 2013) Suhasini
    Manganese dioxide has been considered as a promising material for electrochemical supercapacitors. In order to obtain a high specific capacitance, MnO2 has been electrodeposited from an aqueous acidic solution of MnSO4 consisting of an ionic surfactant, namely, sodium lauryl sulphate (SLS) on stainless steel. The electrodeposited films of MnO2 in the presence of the surfactant possess greater porosity and hence greater surface area in relation to the films prepared in the absence of the surfactant. Cyclic voltammetry and galvanostatic charge-discharge cycling experiments reveal that specific capacitance is higher by about 22% due to the effect of SLS. © 2012 Published by Elsevier B.V.
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    Design and fabrication of spectrally selective TiAlC/TiAlCN/TiAlSiCN/TiAlSiCO/TiAlSiO tandem absorber for higherature solar thermal power applications
    (Elsevier, 2015) Jyothi, J.; Chaliyawala, H.; Srinivas, G.; Nagaraja, H.S.; Barshilia, H.C.
    A new nanostructured TiAlC/TiAlCN/TiAlSiCN/TiAlSiCO/TiAlSiO tandem absorber has been designed for higherature solar thermal power applications. The first three layers in this tandem act as an absorbing layer, whereas, TiAlSiCO and TiAlSiO act as semi-transparent and anti-reflecting layers. The tandem absorber was deposited on stainless steel substrates using a four-cathode reactive direct current unbalanced magnetron sputtering system. The composition and thicknesses of the individual component layers have been optimized by adjusting the reactive flow rate of C2H2, N2, O2, and also Al, Ti and Si target power densities to achieve high absorptance (0.961) and low emittance (0.07 at 82 °C). The reflectance data showed that the absorptance increases gradually with shift of reflectance minimum to higher wavelengths from first layer to last layer (i.e., TiAlC to TiAlSiO). The thickness of optimized tandem absorber was calculated from the cross-sectional field-emission scanning electron microscopy images and confirmed using transmission electron microscopy. The performance evaluation of the tandem absorber has been evaluated by heating it in air and vacuum under cycling conditions at different temperatures. These results showed that the tandem absorber was stable up to 325 °C in air for 400 h and up to 650 °C in vacuum for 100 h, thus demonstrating its suitability for higherature solar thermal power generation applications. © 2015 Elsevier B.V. All rights reserved.
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    Optimization of process parameters to achieve spectrally selective TiAlC/TiAlCN/TiAlSiCN/TiAlSiCO/TiAlSiO high temperature solar absorber coating
    (Elsevier Ltd, 2016) Jyothi, J.; Latha, S.; Bera, P.; Nagaraja, H.S.; Barshilia, H.C.
    TiAlC/TiAlCN/TiAlSiCN/TiAlSiCO/TiAlSiO tandem absorber was deposited on stainless steel substrate by using four cathode reactive direct current unbalanced magnetron sputtering system. The reactive gas flow rates (C2H2, N2 and O2) and thicknesses of each individual layers were varied to obtain the selective properties of the tandem absorber. The detailed effects of reactive gas flow rates and thicknesses of the individual layers on the optical properties were studied by using UV–vis–NIR spectrophotometer. Guiding factor in optimizing various process parameters was to achieve low reflectance in the solar spectrum region and high reflectance in the infrared region. The change in growth rate of the tandem absorber with reactive gas flow rate was studied using the thickness data, target voltage and target current. These results indicate a decrease in the growth rate of each individual layer of the tandem absorber with an increase in the flow rates of the reactive gases. The changes in bonding structure and chemical composition with reactive gas flow rates were studied by X-ray photoelectron spectroscopy. The optimized tandem absorber deposited on stainless steel substrate shows absorptance of 0.960 and emittance of 0.15. The thicknesses of the optimized individual layers were ?62, 18, 20, 16, 27 nm, respectively. © 2016 Elsevier Ltd
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    Optical properties of TiAlC/TiAlCN/TiAlSiCN/TiAlSiCO/TiAlSiO tandem absorber coatings by phase-modulated spectroscopic ellipsometry
    (Springer Verlag service@springer.de, 2017) Jyothi, J.; Biswas, A.; Sarkar, P.; Soum-Glaude, A.; Nagaraja, H.S.; Barshilia, H.C.
    TiAlC, TiAlCN, TiAlSiCN, TiAlSiCO, and TiAlSiO layers of thicknesses ~2.2 ?m, 755, 491, 393, and 431 nm, respectively, were deposited on stainless steel, silicon, and glass substrates to study their refractive indices and extinction coefficients using the phase-modulated spectroscopic ellipsometry in the wavelength range of 300–1200 nm. Absorption coefficient of each layer was calculated from the extinction coefficient of the layer. The results indicate that the first three layers (i.e., TiAlC, TiAlCN, and TiAlSiCN) are absorbing in nature, while TiAlSiCO and TiAlSiO act as intermediate and antireflection layers. Subsequently, a tandem absorber of TiAlC/TiAlCN/TiAlSiCN/TiAlSiCO/TiAlSiO with layer thicknesses of 62, 20, 18, 16, and 27 nm, respectively, was deposited on stainless steel substrates to fabricate a spectrally selective coating with absorptance of 0.961 and emittance of 0.15 at 82 °C. The obtained refractive indices and extinction coefficients of the tandem absorber were used to simulate the reflectance of the deposited tandem absorber using SCOUT software. Simulated reflectance data of the tandem absorber showed a good agreement with the experimental data measured by UV–Vis–NIR and FTIR spectrophotometry. The angular dependence of the selective properties of the tandem absorber was studied by measuring the reflectance spectra of the tandem absorber at different incident angles. © 2017, Springer-Verlag GmbH Germany.
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    Hot corrosion behaviour of HVOF sprayed Ni3Ti and Ni3Ti + (Cr3C2 + 20NiCr) coatings in presence of Na2SO4-40%V2O5 at 650 °c
    (IOP Publishing Ltd custserv@iop.org, 2019) Reddy, N.C.; Koppad, P.G.; Reddappa, H.N.; Ramesh, M.R.; Babu, E.R.; Varol, T.
    Ni3Ti and Ni3Ti + (Cr3C2 + 20NiCr) coatings were deposited on gas turbine based ASTM B265 titanium (Ti-15) and AISI 420 stainless steel (MDN-420) substrate materials using HVOF technique. Thermocyclic hot corrosion tests were carried out at 650 °C in molten salt environment of Na2SO4-40%V2O5 for about 50 cycles. Thermogravimetric analysis was carried out to study the hot corrosion kinetics of uncoated and coated titanium and stainless steel substrates. The weight gain per unit area showed that the coated substrate materials displayed better resistance to hot corrosion when compared with that of uncoated substrate materials. The surface morphology of uncoated and coated substrate materials were analysed using scanning electron microscopy and elemental analysis. The formation of different types of oxides and compounds were analysed using x-ray diffraction. The uncoated substrates surface showed microspalling at several regions while coated substrates surface were composed of protective oxide layers. The presence of ternary NiCr2O4 protective oxides on the surface of Ni3Ti + (Cr3C2 + 20NiCr) coated substrates leads to reduction in the diffusion of corrosive species inside the coating. © 2019 IOP Publishing Ltd.
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    Fabrication of minimal capital-intensive scratch-resistant and hydrophobic tungsten oxide film on stainless steel through spray pyrolysis
    (John Wiley and Sons Ltd, 2022) Vardhan, R.; Kumar, S.; Mandal, S.
    In this contribution, a pure and robust tungsten oxide (WO3) film was accomplished on stainless steel (SS) substrate at 400°C through a minimal capital intensive, simplistic spray pyrolysis method by utilizing a precursor comprising tungsten hexachloride and 2-methoxyethanol. Thermal analysis revealed the precursor's thermal decomposition and crystallization at ~230°C and 255°C, respectively. The fabricated polycrystalline (monoclinic crystal structured) film was uniform and dense in nature, exhibiting surface porosity and average surface roughness of 4.7 % and 15.9 nm, respectively. The average grain size and thickness of film were 360 ± 70 nm and ~3.6 μm, respectively. W, O elemental presence with a close atomic ratio of 1:3 on the film's surface was acquired along with 91 % lattice oxygen. Regardless of applied normal load in the range of 5 to 15 N, an increment of ~22 % in scratch hardness was gained in WO3-coated SS compared to uncoated one. Hydrophilic natured WO3 film (water contact angle, WCA, of ~31°) was efficaciously transformed into hydrophobic (WCA, 136°) by chemical modification with octadecyltrichlorosilane to create a self-assembled monolayer on the surface of the film. The hydrophobicity of octadecyltrichlorosilane (OTS)-treated film was found to be preserved even after 100 days. © 2022 John Wiley & Sons, Ltd.
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    Effect of acid pickling treatment of stainless steel substrate on adhesion strength of electrodeposited copper coatings using non-cyanide electrolyte
    (Elsevier Ltd, 2023) Bharadishettar, N.; Udaya Bhat, K.
    In recent years, copper-based antimicrobial coatings have gained popularity in healthcare and public recreation facilities. The morphology, topography, and adhesion strength are decisive properties for copper coatings to have long-term antimicrobial effectiveness in hospital environments. This work explores the effect of multistage acid pickling treatment of AISI 304 stainless steel substrate on the adhesion strength of the copper coating. The copper coating was obtained by electrodeposition using an alkaline non-cyanide electrolyte. After the fourth stage of acid pickling, the copper coating had an excellent adhesion strength, up to 9 MPa. Glow discharge optical emission spectroscopy (GDOES) examination revealed no oxide scales or other contaminants on the SS surface after the fourth (final) stage of acid pickling. Using a non-contact optical profilometer, it was observed that the roughness of the substrate increased with each stage of the pickling treatment. The surface topography analysis confirms the increased density of the interlocking sites, which favors the adhesion of the coating. On the other hand, the microstructure of the copper coating showed a cauliflower-like morphology with an average nodule size of 28 nm. Transmission electron microscopy confirmed that the coatings have nano-scaled crystallites with internal twins inside the grains of copper coatings. © 2023 Elsevier Ltd
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    Anti-biofouling evaluation of vacuum-assisted hydrophobic ytterbium oxide (Yb2O3) coating on stainless steel by facile spray combustion
    (Springer, 2024) Karle, S.S.; Kailasam, K.; Vardhan, R.V.; Praveen, L.L.; Gautam, V.; Mandal, S.
    Despite the development of numerous coating techniques and materials, today’s anti-biofouling applications require coatings that are facile and mechanically robust in nature. Studies on the hydrophobicity of rare-earth oxides have risen due to their unusual chemical properties; ytterbium oxide is one such oxide substance. In this study, spray combustion was used to create a hydrophobic coating of ytterbium oxide (Yb2O3) on a stainless steel (SS) substrate, which was then vacuum-treated. GI-XRD analysis confirmed the sesquioxide cubic crystalline structure of Yb2O3. FESEM images displayed an underneath wavy morphological coating with discrete particles on the surface. The thickness and roughness were ~12 and ~0.17 µm, respectively. When 5 and 10 N loads were applied, the coating showed better scratch hardness than uncoated SS. Water contact angle (WCA) <10° indicated superhydrophilicity in the fabricated coating. After vacuum treatment, it became hydrophobic, and the WCA was 128°; because of the increment in the relative area fraction of the C–H bond. The proportion of area covered by blue–green algae (Phormidium sp.) on vacuum-treated Yb2O3 coating was only 3% compared to uncoated SS samples, 80%. © Indian Academy of Sciences 2024.