Faculty Publications
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Item Wetting behavior and evolution of microstructure of Sn-3.5Ag solder alloy on electroplated 304 stainless steel substrates(Springer India sanjiv.goswami@springer.co.in, 2012) Nayak, V.U.; Prabhu, K.N.; Stanford, N.; Satyanarayan, S.In the present study, wetting characteristics and evolution of microstructure of Sn-3.5Ag solder on Ag/Ni and Ni electroplated 304 stainless steel (304SS) substrates have been investigated. Solder alloy spread on Ag/Ni plated 304SS substrates exhibited better wetting as compared to Ni/304SS substrate. The formations of irregular shaped and coarser IMCs were found at the interface of solder/Ni/304SS substrate region whereas, solder/Ag/Ni/substrate interface showed continuous scallop and needle shaped IMCs. The precipitation of Ag3Sn, Ni-Sn, FeSn2 and lesser percentage of Fe-Cr-Sn IMCs were found at the interface of solder/Ag/Ni/substrate region whereas, solder/Ni/304 SS substrate exhibited predominantly FeSn2 and Fe-Cr-Sn IMCs. Presence of higher amount of Fe-Cr-Sn IMCs at the solder/Ni/304SS substrate interface inhibited the further wetting of solder alloy.Item Finite element modeling and experimental validation of rectangular pin buckle arrestors for offshore pipelines(Elsevier Ltd, 2019) Ramachandra Rao, N.; Kaliveeran, V.Offshore pipelines used for transportation of hydrocarbons in the oil industry are subjected to external pressure, internal pressure to ensure flow, temperature and axial compression which causes buckling. Finite element modeling was performed, and experiments were conducted on pipeline models made of stainless steel of grade SS304. Present research work focuses on the improvement in buckling strength of offshore pipelines stiffened with rectangular pin buckle arrestor along the length of a pipeline using finite element analysis and their experimental validation. The results of finite element analysis showed that an offshore pipeline model without buckle arrestors has a buckling load of 4.69 kN whereas offshore pipeline stiffened with buckle arrestors of length 1000 mm along the length of a pipeline resulted in maximum buckling load of 14.075 kN. Accordingly, pipeline models were fabricated for conducting experiments. Comparison of finite element analysis results and experimental outcomes showed that the efficiency of buckle arrestor increased significantly by incorporating buckle arrestor along the length of a pipeline. © 2019 Elsevier Ltd. All rights reserved.Item Analysis and design of inclined buckle arrestors for offshore pipeline(Elsevier Ltd, 2019) Ramachandra Rao, N.; Kaliveeran, V.Present research work focuses on improving buckling strength of offshore pipelines by strengthening them with inclined stiffeners and inclined stiffeners with connecting rods. Eigenvalue buckling analysis was carried out using Finite Element Methods to find the buckling strength of the considered pipeline models. Seamless stainless steel pipe models of SS304 grade were considered for finite element analysis. The pipeline models were provided with inclined stiffeners whose angle of inclination varies from 100° to 176°. Connecting rods of different lengths is used to improve capacity of inclined stiffeners. In this paper, the effect of inclined stiffener configurations in improving the strength of offshore pipelines against buckling is presented. The finite element analysis results show that a pipeline strengthened with inclined stiffeners and inclined stiffeners with connecting rod showed improved buckling load carrying capacity. © 2019 Elsevier Ltd. All rights reserved.Item Weldments of AISI grade 316 stainless steel, having a ferrite content of 4-6% and a variety of nitrogen concentrations were prepared using a modified element implant technique. Charpy impact specimens prepared from these weldments were subjected to a variety of aging treatments. Impact toughness decreases with aging time at all aging temperatures. Nitrogen is found to be beneficial to toughness. An empirical relation connecting the aging temperature, aging time and nitrogen content with toughness has been developed which can be used to estimate the time for embrittlement.(Indian Academy of Sciences, Estimation of embrittlement during aging of AISI 316 stainless steel TIG welds) Nayak, J.; Udupa, K.R.; Hebbar, K.R.; Nayak, H.V.S.2004Item Simulated weldments of AISI grade 304 stainless steel having a ferrite content of 4-6% with three levels of nitrogen (0.03, 0.08, and 0.11 wt-%) were prepared using a modified elemental implant technique. From these weldments, subsize Charpy impact specimens were prepared and subjected to aging treatment at different temperatures, 623-748 K, and for different times, 1000-5000 h. Impact toughness curves for these aged samples were generated by testing at various temperatures from 77 K to 300 K. From the impact curves the upper shelf energy (USE) and lower shelf energy (LSE) were determined. It was observed that both USE and LSE decreased with aging time at all temperatures. Nitrogen seems to offer a beneficial effect as far as impact toughness is concerned, as both USE and LSE values increased with increasing nitrogen content. The worst aging conditions were identified as 748 K, 2000 h at the lowest nitrogen level of 0.03 wt-%. An empirical relation connecting the aging temperature, aging time, and nitrogen content to the LSE was developed, which can be used to predict the time for embrittlement at a given nitrogen level and aging temperature. © 2005 Institute of Materials, Minerals and Mining.(Prediction of embrittlement during aging of nuclear grade AISI 304 stainless steel TIG welds) Nayak, J.; Udupa, K.R.; Hebbar, K.R.; Nayak, H.V.S.2005Item Effect of surface roughness on metal/quenchant interfacial heat transfer and evolution of microstructure(Elsevier Ltd, 2007) Prabhu, K.N.; Fernandes, P.In the present work, the effect of surface roughness on heat transfer rates in various quenchants was determined. The heat flux transients at the probe/quenchant interface were estimated by inverse modeling of heat conduction during end quenching of stainless steel probes with three different surface roughness (grooved, Ra = 3.0 and 1 ?m). Heat transfer during quenching was correlated with the hardness obtained for medium carbon AISI 1060 steel specimens. The effect of surface roughness on heat transfer rate during quenching in water and brine was significant for rough surface whereas its effect on heat transfer rate is only marginal in high viscosity oil quenchants. A fully martensitic structure was observed with grooved surface subjected to water quenching. With a smooth surface a mixed microstructure was obtained. The oil quenched specimens were found to be less sensitive to surface roughness. © 2005 Elsevier Ltd. All rights reserved.Item N and p doped poly(3,4-ethylenedioxythiophene) electrode materials for symmetric redox supercapacitors(2007) Bhat, D.K.; Muthu, M.S.A symmetric redox supercapacitor has been fabricated based on n and p doped Poly(3,4-ethylenedioxythiophene)(PEDOT) coated on stainless steel (SS) electrodes. The characterization and performance of the supercapacitor has been studied by FTIR, Cyclic Voltammetry and AC Impedance spectroscopy. The supercapacitor showed a maximum specific capacitance of 121 F g-1 at a scan rate of 10 mV s-1. The time constant calculated for the supercapacitor through the active-reactive power behavior measurement was 12 milliseconds indicating the suitability of the system for efficient use at low frequency range. © 2007 Springer Science+Business Media, LLC.Item Effect of substrate surface roughness on wetting behaviour of vegetable oils(2009) Prabhu, K.N.; Fernades, P.; Kumar, G.Vegetable oils are mainly used in the heat treating industry due to their environmental friendliness. In the present work the effect of surface roughness on spreading of vegetable oils on stainless steel substrates was investigated. Spreading phenomenon was digitally recorded and analyzed. All of the oils under investigation exhibited power law spreading behaviour of the type: A = ktn, where A, t, k and n represent the drop base contact area, spreading time, constant and exponent, respectively. The coconut and sunflower oils exhibited accelerated kinetics owing to their lower viscosity as compared to palm and mineral oils while peanut oil showed intermediate behaviour. Viscous regime was dominant during spreading of mineral and palm oils as compared to that of coconut oil. All the oils took longer period of time on rough surfaces than on smooth surfaces to relax to the same degree of wetting. Oils spreading on rough surfaces had to overcome the additional barrier due to asperities of the rough surface. Contact angle decreased with increase in roughness supporting the Wenzel's proposition. The decrease was significant for increase in roughness from 0.25 ?m to 0.50 ?m for all oils. However, the effect was negligible with further increase in roughness particularly for high viscosity oils. A spread parameter (?) is proposed to account for the variation of contact angle with surface roughness of the substrate and momentum diffusivity of the spreading liquid. The result suggested that low viscosity liquids exhibit improved wetting characteristics during spreading on rough surfaces. A model is proposed to estimate dynamic contact angles on substrates having varying surface roughness. © 2008 Elsevier Ltd. All rights reserved.Item Enhancement of heat transfer characteristics of transformer oil by addition of aluminium nanoparticles(2011) Rajesh, E.; Prabhu, K.N.A two step approach involving the synthesis of Al nanoparticles by mechanical milling followed by dispersion of the nanoparticles in the base fluid is adopted in the present work to prepare transformer oil based nanofluids. Stainless steel (AISI 304) probes of diameter 15 mm and height 70 mm were used to determine the cooling rate intensities of nanofluids. Heat transfer coefficients were determined using Kobasko's method. A dynamic contact angle analyzer was used to determine the contact angle of the droplet on the substrate. The addition of Al nanoparticles to the base fluid decreases the wettability and improves its heat transfer capability. The vapour phase stage existed for a longer period of time for transformer oil than for Al-transformer oil based nanofluids. The dispersion of nanoparticles in the base fluid is believed to disrupt the vapour blanket stage in the early stage of the cooling process. The peak heat transfer coefficient increases with an increase in the Al nanoparticle content in the oil. The addition of 0.5 vol % nanoparticles enhances the peak heat transfer coefficient by about 70 %. Copyright © 2011 by ASTM International.