Faculty Publications
Permanent URI for this communityhttps://idr.nitk.ac.in/handle/123456789/18736
Publications by NITK Faculty
Browse
7 results
Search Results
Item Wetting behaviour and evolution of microstructure of Sn-Ag-Zn solders on copper substrates with different surface textures(ASTM International, 2011) Satyanarayan, S.; Prabhu, K.N.The effect of surface roughness on wetting behaviour and evolution of microstructure of two lead-free solders (Sn-2.625Ag-2.25Zn and Sn-1.75Ag-4.5Zn) on copper substrate was investigated. Both solders exhibited good wettability on copper substrates having rough surface and lower wettabilty on smooth surfaces. The contact angles of solders decreased linearly with increase in surface roughness of the substrate. The exponential power law, ?=exp(-KT -1), was used to model the relaxation behaviour of solders. A high intermetallic growth was observed at the interface particularly on copper substrates with rough surface texture. A thin continuous interface showing scallop intermetallic compounds (IMC) was obtained on smooth surfaces. With an increase in surface roughness, the IMC morphology changed from scallop shaped to needle type at the Sn-2.625Ag-2.25Zn solder/ substrate interface and nodular to plate like IMCs for Sn-1.75Ag-4.5Zn solder matrix. Copyright © 2010 by ASTM International.Item Rapid removal of cobalt (II) from aqueous solution using cuttlefish bones; Equilibrium, kinetics, and thermodynamic study(2013) Sandesh, K.; Suresh Kumar, R.; JagadeeshBabu, P.E.The objective of this study is to assess the adsorption potential of cobalt (II) using cuttlefish bones. The bones were treated with 0.01 N HCl to enhance the heavy metal uptake. The adsorbent was characterized using scanning electron microscope and energy dispersive X-ray spectrometer. An adsorption study was conducted in a batch system to optimize process variables such as initial concentration of cobalt (II), pH, sorbent loading, particle size, process temperature, and contact time. The optimal pH was found to be 9. The kinetic data followed the pseudosecond-order kinetic model, and the equilibrium time was found to be 20 min. In the first minute of the adsorption process, 50% of the cobalt (II) was adsorbed by the cuttle bones. Adsorption isotherms were expressed by the Langmuir and Freundlich adsorption models. The Langmuir adsorption model fits the experimental data reasonably well compared with the Freundlich model. The maximum adsorption capacity of this new sorbent was found to be 76.6 mg g-1 at 40 °C. Thermodynamic parameters, including the Gibbs free energy (?Go), enthalpy (?Ho), and entropy (?So), indicated that the adsorption of cobalt (II) by cuttlefish bones was feasible and endothermic at a temperature range of 20-40 °C. © 2012 Curtin University of Technology and John Wiley & Sons, Ltd.Item Reactive wetting of Sn-2.5Ag-0.5Cu solder on copper and silver coated copper substrates(Springer Science and Business Media, LLC, 2013) Prabhu, K.In the present work, wetting characteristics and morphology of intermetallic compounds (IMCs) formed between Sn-2.5Ag-0.5Cu lead-free solder on copper (Cu) and silver (Ag) coated copper substrates were compared. It was found that, Ag coated Cu substrate improved the wettability of solder alloy. The average values of contact angles of solder alloy solidified on Ag coated Cu substrate were reduced to about 50 % as compared to contact angles obtained on Cu substrates. Flow restrictivity for spreading of solder on Ag coated Cu was found to be lower as compared to Cu substrate. The spreading of solder alloy on Ag coated Cu exhibited halo zone. Coarse needle shaped Cu6Sn 5 IMCs were observed at the solder/Cu substrate interface whereas at the solder/Ag coated Cu interface Cu6Sn5 IMCs showed scallop morphology. The formation of Cu3Sn IMC was observed for the spreading of solder alloy on both substrates. The solder/Ag coated Cu substrate interface exhibited more particulates of Ag3Sn precipitates as compared to solder/Cu substrate interface. The improved wettability of solder alloy on Ag coated Cu substrate is due to the formation of scallop IMCs at the interface. © Springer Science+Business Media New York 2012.Item Faster Biomineralization and Tailored Mechanical Properties of Marine-Resource-Derived Hydroxyapatite Scaffolds with Tunable Interconnected Porous Architecture(American Chemical Society service@acs.org, 2019) Hadagalli, K.; Panda, A.K.; Mandal, S.; Basu, B.Although hydroxyapatite (HA)-based porous scaffolds have been widely researched in the last three decades, the development of naturally derived biomimetic HA with a tunable elastic modulus and strength together with faster biomineralization properties has not yet been achieved. To address this specific issue, we report here a scalable biogenic synthesis approach to obtain submicron HA powders from cuttlefish bone. The marine-resource-derived HA together with different pore formers can be conventionally sintered to produce physiologically relevant scaffolds with porous architecture. Depending on pore formers, the scaffolds with a range of porosity of up to 51% with a larger range of pore sizes up to 50 ?m were fabricated. An empirical relationship between the compression strength and the elastic modulus with fractional porosity was established. A combination of moderate compressive strength (12-15 MPa) with an elastic modulus up to 1.6 GPa was obtained from cuttlefish-bone-derived HA with wheat flour as the pore former. Most importantly, the specific HA scaffold supports the faster nucleation and growth of the biomineralized apatite layer with full coverage within 3 days of incubation in simulated body fluid. More importantly, the marine-species-derived HA supported better adhesion and proliferation of murine osteoblast cells than HA sintered using powders from nonbiogenic resources. The spectrum of physical and biomineralization properties makes cuttlefish-bone-derived porous HA a new generation of implantable biomaterial for potential application in cancellous bone regeneration. © 2019 American Chemical Society.Item Preparation and structural characteristics of biphasic calcium phosphates from prawn shell bio-waste(Taylor and Francis Ltd., 2023) Satish, P.; Salian, A.; Hadagalli, K.; Mandal, S.The major objective of the work is to explore the mechanical properties of biphasic calcium phosphates (BCP), a biomaterial derived from marine resources like prawn (Fenneropenaeus Indicus) shell biowaste through wet chemical treatment of CaO. We report the BCP, a mixture of hydroxyapatite and octa calcium phosphate from prawn shell biowaste using wet chemical synthesis at 80°C under pH 10. XRD of BCP revealed the coexistence of secondary phases like β-TCP and α-TCP along with HA upon sintering at different temperatures. Furthermore, the SEM and EDS opened well-sintered uniaxial grains and the presence of trace elements like Fe, Mg, Si, and Na. The specimens sintered at 1100°C showed the highest compression strength of 56.8 MPa due to MgO at the grain boundaries, which plays an important role in grain boundary diffusion. Therefore, the prawn shell biowaste-derived BCP has good mechanical properties, making them suitable materials for high-strength bone substitutes. © 2023 Institute of Materials, Minerals and Mining. Published by Taylor & Francis on behalf of the Institute.Item Effect of Temperature on Solid-State Reaction of Prawn Shell-Derived Phase-Pure β-Tricalcium Phosphate(Springer, 2024) Satish, P.; Praveen, L.L.; Gautam, V.; Hadagalli, K.; Mandal, S.Over the past three decades, bioresorbable ceramics such as beta-tricalcium phosphate (β-TCP)-based porous scaffolds have been extensively studied. β-TCP-based scaffolds or cements for bone tissue applications have proved to be an outstanding alternative to repair and regenerate bone tissue defects caused by trauma or injury. In this study, an investigation on submicron β-TCP powders derived from prawn shell (Fenneropenaeus indicus, a source of marine biowaste) via solid-state reaction approach was carried out, which has calcite (CaCO3) in its exoskeleton (nonedible). The prawn shell-derived β-TCP can be prepared conventionally with dicalcium phosphate (CaHPO4) at different temperatures 900, 1000, 1100, and 1200 °C. The EDX spectra detect the Ca:P ratio of 1.5 confirming the formation of pure β-TCP at 1100 °C, which is in complete agreement with theoretical ratio. X-ray diffraction pattern revealed the phase-pure crystalline rhombohedral crystal structure of β-TCP with an average crystallite size of ~ 25.8 nm, prepared at 1100 °C. The field emission scanning electron microscopy images showed a homogeneous distribution of β-TCP powders with an average grain size of 3.07 µm at 1100 °C. Furthermore, Raman spectroscopy and Fourier transform infrared spectroscopy confirm the characteristics peaks of β-TCP. Differential scanning calorimetry and thermogravimetric analysis are performed to study the thermal behavior of the initial precursors mixture to synthesize β-TCP. β-TCP scaffolds sintered at 1100 °C exhibited compressive strength of ~ 6.2 MPa, for which Ca/P ratio is 1.51. Biodegradation study conducted on β-TCP scaffolds sintered at 1100 °C has shown slow degradation rate up to 5 days. Therefore, the prawn shell-derived β-TCP has physical and morphological properties which projects it as a promising implantable biomaterial for synthetic bone graft substitutes. © ASM International 2024.Item A comparative analysis of crustacean exoskeletons: structural, microstructural, morphological, and UV absorption studies(Institute of Physics, 2024) Nowl, M.S.; Praveen, L.L.; Ambili, V.; Singh, S.; Samad, U.; Seikh, A.H.; Dutta, S.; Mandal, S.This study aims to investigate the structural, thermal, and spectral characteristics, along with the ultra-violet (UV) absorption of various marine benthos exoskeletons, such as various species of crabs (Portunus sanguinolentus, Portunus pelagicus, Charybdis feriata) and mantis shrimp (Oratosquilla oratoria). Their unique properties and ability to survive in harsh oceanic environments make them interesting research subjects. This research utilized powder x-ray diffraction (XRD) analysis to determine the crystal structure of the benthic varieties. The sample surface was analyzed using high-resolution micrographs obtained from field-emission scanning electron microscopy (FESEM), which identified the presence of chitin and calcite in the marine benthos. This was further confirmed by differential scanning calorimetry (DSC), and Fourier transform infrared spectroscopy (FTIR). The optical characteristics were investigated using UV-visible spectroscopy. The proximate analysis revealed high protein content in the mantis shrimp exoskeleton compared to other crab species, highlighting its excellent UV absorption characteristics. Overall, this research has the potential to broaden our understanding of marine organisms, which can have potential applications in biotechnology and materials science to develop nature-inspired innovative materials sustainably. © 2024 The Author(s). Published by IOP Publishing Ltd.