Faculty Publications
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Publications by NITK Faculty
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Item Vertical dynamic analysis of a quarter car suspension system with MR damper(Springer Verlag service@springer.de, 2017) Hemanth, K.; Kumar, H.; Gangadharan, K.V.This paper presents ride comfort and road holding analysis of passive and semi-active suspension system using quarter car model. Semi-active suspension system with magnetorheological (MR) damper was modeled as non-parametric model-based magnetic flux density in the fluid flow gap. The skyhook control strategy was used to analyze semi-active control performance. The simulation of passive and semi-active suspension system was carried out under random road profile for different velocities. The result shows that semi-active suspension has significant improvement in terms of ride comfort and road holding of vehicle than passive suspension system. Experimental studies have been conducted to characterize MR damper and a good match is observed between results with simulation results obtained using non-parametric model. © 2016, The Brazilian Society of Mechanical Sciences and Engineering.Item Dynamic analysis of half car model with MR damper as semi-active suspension element(International Institute of Acoustics and Vibrations P O Box 13 Auburn AL 36831, 2018) Hemanth, K.; Kumar, H.; Gangadharan, K.V.This paper presents the dynamic analysis of a half-car model with a magnetorheological (MR) damper subjected to random excitation. Experimental studies have been conducted to predict the behavior of the prototype twin-tube MR damper. The mathematical model of the prototype MR damper has been proposed by using the Bouc-Wen model. The half-car model with the MR damper has been used to predict the ride comfort and road holding performance. Comparative studies between the half-car model with the passive and semi-active suspension system with a proportional-integral-derivative (PID) control shows that the MR damper suspension system offers a good performance. © 2018 International Institute of Acoustics and Vibrations. All Rights Reserved.Item Performance analysis of a semi-active suspension system using coupled CFD-FEA based non-parametric modeling of low capacity shear mode monotube MR damper(SAGE Publications Ltd, 2019) Gurubasavaraju, G.; Kumar, H.; Mahalingam, A.In this work, an approach for formulation of a non-parametric-based polynomial representative model of magnetorheological damper through coupled computational fluid dynamics and finite element analysis is presented. Using this, the performance of a quarter car suspension subjected to random road excitation is estimated. Initially, prepared MR fluid is characterized to obtain a relationship between the field-dependent shear stress and magnetic flux density. The amount of magnetic flux induced in the shear gap of magnetorheological damper is computed using finite element analysis. The computed magnetic field is used in the computational fluid dynamic analysis to calculate the maximum force induced under specified frequency, displacement and applied current using ANSYS CFX software. Experiments have been conducted to verify the credibility of the results obtained from computational analysis, and a comparative study has been made. From the comparison, it was found that a good agreement exists between experimental and computed results. Furthermore, the influence of fluid flow gap length and frequency on the induced force of the damper is investigated using the computational methods (finite element analysis and computational fluid dynamic) for various values. This proposed approach would serve in the preliminary design for estimation of magnetorheological damper dynamic performance in semi-active suspensions computationally prior to experimental analysis. © IMechE 2018.Item Evaluation of a commercial MR damper for application in semi-active suspension(Springer Nature, 2019) Desai, R.M.; Jamadar, M.E.H.; Kumar, H.; Joladarashi, S.; Rajasekaran, S.C.; Amarnath, G.As the rheology of a magneto-rheological (MR) fluid can be controlled by an externally applied magnetic field, the damping force generated by a MR damper can be controlled by varying the current supplied to an electromagnet inside the damper. This paper presents the experimental evaluation of such a MR damper RD-8040-1 by Lord Corporation, USA, and its application in a semi-active suspension. The experiments were carried out in damping force testing machine. Sinusoidal displacement input was given to the test damper. The set of experiments were repeated for different levels of current (0–1.5 A in steps of 0.25 A) supplied to the MR damper. Plots of force versus displacement for each frequency of excitation and plots of maximum force versus frequency of excitation show that higher values of current lead to elevated values of MR damper forces. This increase in MR damper load with current supplied is studied and analyzed to develop a mathematical model of the MR damper under investigation. The nonlinear softening hysteretic behavior of the MR damper is simulated by using genetic algorithm provided in the optimization toolbox of MATLAB. Calculations on energy dissipation and equivalent damping coefficient of the MR damper show that the same damper can make the suspension system behave as an underdamped system, critically damped system or overdamped system depending on the value of current supplied to it. The application of this MR damper for heavy vehicle driver’s seat suspension is explored with the help of MATLAB simulations. © 2019, Springer Nature Switzerland AG.Item Study the dynamic behaviour of seven DOF of full car model with semi-active suspension system(Inderscience Publishers, 2021) Hemanth, H.; Shamanth, S.; Devaraj, D.; Kumar, H.; Gangadharan, K.V.This paper presents an investigation on the ride comfort and road-holding performance of a vehicle equipped with the semi-active suspension system. The full car semi-active suspension model with 7 degrees of freedom (7 DOF) system is adopted for the study and a fuzzy-logic control strategy is considered for minimising the effect of road disturbance on vehicle performance. The responses of a vehicle have been analysed under the Indian average random road profile (ISO8608) against the conventional passive suspension system. The performance of the semi-active suspension system is evaluated by heave, roll and pitch acceleration of the vehicle body around its centre of gravity. The performance of a vehicle with the semi-active suspension system has been compared with the response conventional passive suspension system. The result specifies that, the semi-active suspension system with a fuzzy-logic controller reduces around 43% of vibration amplitude at the resonance frequency of vehicle than the passive suspension system. © © 2021 Inderscience Enterprises Ltd.Item Experimental and Analytical Evaluation of an Acceleration-Based Semiactive Control Strategy for Automotive Suspension Systems with Magneto-Rheological Damper(SAE International, 2023) Jamadar, M.E.H.; Devikiran, P.; Kumar, H.; Joladarshi, S.Most of the control strategies presented to date are based on either the velocities or displacement of the vehicle body and the wheel which are derived by filtering and converting the data from the accelerometer. This increases the computational load and therefore directly affects the performance of the semiactive suspension system. This study presents a control strategy purely based on the acceleration for semiactive control of vehicle suspension with a magneto-rheological MR damper. The effectiveness of the acceleration-based skyhook (ASH) control strategy is compared with the existing velocity-based skyhook (VSH) control strategy based on the vibration response of a single-degree-of-freedom (SDOF) system. The effectiveness of ASH is evaluated experimentally, and the reaction time is evaluated analytically. The experimental results revealed that the ASH reduces the peak displacement and peak acceleration of the mass under the free vibration test and also improves the settling time as compared to VSH. The amplitude of the displacement and acceleration was also found to be reduced under the forced vibration test with maximum improvement observed during high-frequency excitation. The reaction time of ASH was also found to be considerably lower than VSH. Therefore, it was learned that the proposed ASH performed better under high-frequency excitation than under lower-frequency excitation. Moreover, the lower reaction time of the ASH could improve the overall performance of the semiactive suspension system. © 2023 SAE International.Item Optimization and experimental analysis of a cost-effective magneto-rheological (MR) fluid for application in semiactive suspension of a passenger van(SAGE Publications Ltd, 2024) Jamadar, M.E.H.; Devikiran, P.; Kumar, H.; Joladarashi, S.The study presented in this article attempts to determine the optimal composition of iron particles in the MR fluid for vehicular application based on the size of the particles, the simulation response of a test vehicle model, and the cost of the fluid. The MRF samples with two different-sized particles in varying compositions are prepared and characterized on a rheometer. The performance of each MRF sample in the semiactive suspension of a test vehicle is determined by simulating its full car model on a random road. The response of the vehicle model during simulation, the size of the particles, the volume fraction of the particles in the carrier fluid, and the fluid’s calculated cost are input for the Response surface optimization technique. The optimization results revealed that the MR fluid with large-sized particles in a 25% volume fraction would be suitable for the said application. Moreover, it was found that the rheological performance of the optimized MR fluid was better than the commercial MR fluid. The performance of the optimized fluid in a MR damper was experimentally evaluated against the stock passive damper of the test vehicle. The results of the experiment on the test vehicle showed that the MR damper improved the test vehicle’s ride comfort by 36.58% over a speed bump and 11.3% on an off-road test track. The road handling was also improved by 45% over a speed bump and 46% over the test track. © IMechE 2023.
