Faculty Publications
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Item Rheodynamic lubrication of a squeeze film bearing under sinusoidal squeeze motion(Springer Science and Business Media, LLC, 2007) Kandasamy, A.; Vishwanath, K.P.Lubricants with variable viscosity are assuming importance for their applications in polymer industry, thermal reactors and in biomechanics. With the bearing operations in machines being subjected to high speeds, loads, increasing mechanical shearing forces and continually increasing pressures, there has been an increasing interest to use non-Newtonian fluids characterized by an yield value. The most elementary constitutive equation in common use that describes a material which yields is that of Bingham fluid. In the present work, the problem of a circular squeeze film bearing lubricated with Bingham fluid under the sinusoidal squeeze motion has been analyzed. The shape and extent of the core for the case of sinusoidal squeeze motion has been determined numerically for various values of the Bingham number. Numerical solutions have been obtained for the bearing performances such as pressure distribution and load capacity for different values of Bingham number, Reynolds number and for various amplitudes of squeeze motion. The effects of fluid inertia, non-Newtonian characteristics, and the amplitudes of squeeze motion on the bearing performances have been discussed. Copyright © 2007 SBMAC.Item Inertia effects in circular squeeze film bearing using Herschel-Bulkley lubricants(2010) Vishwanath, K.P.; Kandasamy, A.Recent engineering trends in lubrication emphasize that in order to analyze the performance of bearings adequately, it is necessary to take into account the combined effects of fluid inertia forces and non-Newtonian characteristics of lubricants. In the present work, the effects of fluid inertia forces in the circular squeeze film bearing lubricated with Herschel-Bulkley fluids with constant squeeze motion have been investigated. Herschel-Bulkley fluids are characterized by an yield value which leads to the formation of a rigid core in the flow region. The shape and extent of the core formation along the radial direction is determined numerically for various values of Herschel-Bulkley number and power-law index. The bearing performances such as pressure distribution and load capacity for different values of Herschel-Bulkley number, Reynolds number, power-law index have been computed. The effects of fluid inertia and non-Newtonian characteristics on the bearing performances have been discussed. © 2009 Elsevier Inc. All rights reserved.Item Criticality of appreciating non-newtonianivity in plastic injection mould conduit design(Begell House Inc., 2015) Lakkanna, M.; Kadoli, R.; Kumar, G.C.M.The prime intention of this research was to emphasise criticality of Non-Newtonian injectant behaviour to design ideal runner conduits for plastic injection moulds. Power-law constitutive relation was representatively adopted so shear thinning index could contrast, both Non-Newtonian and Newtonian behaviours together. An a priori analytical solution was developed from Power-law constitutive relation analogous to celebrated Hagen-Poiseuille solution for tubular runner conduits. This solution leveraged the computational intelligence advantage to enable a design criteria for perfect injection into impression gap synchronising injector capacity, injectant character as well as desired moulding features. The proposed design criteria readily adapts in practise including extremely complicated feed system configurations. Further to incorporate comprehensiveness, continuous sensitivity method was also adopted to discriminate cruciality over an infinite dimension scale, which lead insight into various important aspects that would certainly form a basis to diagnose filling issues reasoning several defects. For representation a sample set of runners from realistic, productive moulds that were initially designed with Newtonian hypothesis and later during trails heuristically optimised were compared, interestingly, they were statistically skewed towards runner sizes that were directly determined appreciating Non-Newtonian injection behaviour. Therefore, it was concluded that Non-Newtonian injection behaviour should have significant prominence in injection mould design criteria. © 2015 Begell House, Inc.Item Computational design of mould sprue for injection moulding thermoplastics(Society for Computational Design and Engineering info@idsociety.org, 2016) Lakkanna, M.; Mohan Kumar, G.C.; Kadoli, R.To injection mould polymers, designing mould is a key task involving several critical decisions with direct implications to yield quality, productivity and frugality. One prominent decision among them is specifying sprue-bush conduit expansion as it significantly influences overall injection moulding; abstruseness anguish in its design criteria deceives direct determination. Intuitively designers decide it wisely and then exasperate by optimising or manipulating processing parameters. To overwhelm that anomaly this research aims at proposing an ideal design criteria holistically for all polymeric materials also tend as a functional assessment metric towards perfection i.e., criteria to specify sprue conduit size before mould development. Accordingly, a priori analytical criterion was deduced quantitatively as expansion ratio from ubiquitous empirical relationships specifically a.k.a an exclusive expansion angle imperatively configured for injectant properties. Its computational intelligence advantage was leveraged to augment functionality of perfectly injecting into an impression gap, while synchronising both injector capacity and desired moulding features. For comprehensiveness, it was continuously sensitised over infinite scale as an explicit factor dependent on in-situ spatio-temporal injectant state perplexity with discrete slope and altitude for each polymeric character. In which congregant ranges of apparent viscosity and shear thinning index were conceived to characteristically assort most thermoplastics. Thereon results accorded aggressive conduit expansion widening for viscous incrust, while a very aggressive narrowing for shear thinning encrust; among them apparent viscosity had relative dominance. This important rationale would certainly form a priori design basis as well diagnose filling issues causing several defects. Like this the proposed generic design criteria, being simple would immensely benefit mould designers besides serve as an inexpensive preventive cliché to moulders. Its adaption ease to practice manifests a hope of injection moulding extremely alluring polymers. Therefore, we concluded that appreciating injectant?s polymeric character to design exclusive sprue bush offers a definite a priori advantage. © 2015 Society of CAD/CAM EngineersItem Experimental and Numerical Study of the Hydrodynamics of a Thin Film Reactor (TFR) for the Decarboxylation of Anacardic Acid(Walter de Gruyter GmbH, 2018) Shrutee, L.; van Geel, T.; Rene, E.R.; Raj Mohan, B.; Dutta, A.A newly designed laboratory scale thin film reactor (TFR) was tested for the decarboxylation of anacardic acid in Cashew Nut Shell Liquid (CNSL) and to investigate the fluid flow behaviour under the influence of temperature since the fluid properties like viscosity and density have strong dependence on temperature. The CNSL containing 60-65 % anacardic acid was decarboxylated to produce cardanol and CO2 at wall temperatures ranging between 393 K and 433 K, respectively. The characteristics of the CNSL, essentially a non-Newtonian fluid, was analysed at different temperatures and its rheological behaviour was studied using the well-known power law model. It was observed that CNSL follows a pseudoplastic behaviour and its viscosity, along with the liquid residence time, was found to decrease till 413 K, while a further increase in temperature resulted in product degradation due to charring, accompanied by an increase in viscosity and residence time. Using measured values for the viscosity, the film thickness was calculated for each wall temperature within the 393-433 K temperature range, showing an increase of the film thickness with temperature and viscosity. Computational Fluid Dynamics (CFD) studies were carried out for the first time for this reactor configuration, using the volume of fluid (VOF) model for the reactive flow. The results obtained from these simulations were in concurrence with the experimental outcomes: velocity profiles along the length of the reactor show its highest values at a wall temperature of 413 K, while lower velocity values were observed when the temperatures were lower or greater than 413 K. © 2018 Walter de Gruyter GmbH, Berlin/Boston 2018.Item EFFECT of STENOSIS SEVERITY on SHEAR-INDUCED DIFFUSION of RED BLOOD CELLS in CORONARY ARTERIES(World Scientific Publishing Co. Pte Ltd wspc@wspc.com.sg, 2019) Buradi, A.; Morab, S.; Mahalingam, A.In large blood vessels, migration of red blood cells (RBCs) affects the concentration of platelets and the transport of oxygen to the arterial endothelial cells. In this work, we investigate the locations where hydrodynamic diffusion of RBCs occurs and the effects of stenosis severity on shear-induced diffusion (SID) of RBCs, concentration distribution and wall shear stress (WSS). For the first time, multiphase mixture theory approach with Phillips shear-induced diffusive flux model coupled with Quemada non-Newtonian viscosity model has been applied to numerically simulate the RBCs macroscopic behavior in four different degrees of stenosis (DOS) geometries, viz., 30%, 50%, 70% and 85%. Considering SID of RBCs, the calculated average WSS increased by 77.70% which emphasises the importance of SID in predicting hemodynamic parameters. At the stenosis throat, it was observed that 85% DOS model had the lowest concentration of RBCs near the wall and highest concentration at the center. For the stenosis models with 70% and 85% DOS, the RBC lumen wall concentration at the distal section of stenosis becomes inhomogeneous with the maximum fluctuation of 1.568%. Finally, the wall regions with low WSS and low RBC concentrations correlate well with the atherosclerosis sites observed clinically. © 2019 World Scientific Publishing Company.Item Studies on Parameters affecting Flow Behaviour of High-Concentration Ash Slurry: Effect of a Natural Drag reducing Agent on Pumping Power during Pipeline Transportation(Springer, 2022) Senapati, S.; Mohanty, A.During 2019–20, Indian coal-based thermal power plants produced 226.13 million tonnes of coal ash (fly ash + bottom ash) which urged for safe disposal from an environmental point of view. Though as per the Ministry of Environment and Forests (MoEF) and Climate Change (CC) notification dated 3rd November 2009, 100% disposal of fly ash has to be effected in dry form for gainful utilisation within 5 years of the notification, as per the report available in 2020, 83% utilisation has been effected so far. In spite of such notification, thermal power plants always prefer to provide emergency disposal of fly ash through slurry mode to take care of the eventuality of failure for disposal of fly ash in dry form. Therefore, emergency disposal through slurry is done usually in high-concentration form for which the flow behaviour of the suspension mixture requires a thorough investigation prior to its transportation. The present study aims at evaluating the flow behaviour of the concentrated fly ash–water slurry by adding small dosages of eucalyptus leaf extract as a natural drag reducing agent (DRA). The flow behaviour of the ash–water slurry was found to be non-Newtonian in nature and was quite well described by a Bingham plastic model in the slurry concentration range of 55–65% by weight. Further, it was observed that the said bio-additive dosages (0.3–1.5%, v/v) modified the flow behaviour of ash–water slurry and was able to reduce the yield stress and viscosity quite considerably with a clear indication that the pumping power requirement and hence the specific energy consumption (SEC) could be reduced substantially while transporting these huge wastes through a slurry pipeline at high solids concentration. © 2022, The Institution of Engineers (India).Item Torque generation in lightweight four rotor magnetorheological brake(Springer, 2024) Kadam, S.; Kariganaur, A.K.; Kumar, H.Non-Newtonian behaviour of the Magnetorheological (MR) fluid under the influence of external magnetic field can be commissioned to design various applications such as MR brake, damper, and clutches, etc. Better design strategies, material selection and characterization led to realize the potential of MR brakes to replace conventional brakes. The present study emphasises on developing lightweight (1.8 kg) multi-rotor MR brake (MMRB). Finite element method magnetics (FEMM) software is utilized to determine the material required for a single-rotor MRB. FEMM material selection analysis is incorporated into the modeled MMRB, and the nature of magnetic flux density throughout the MR gap was obtained. Magnetic circuit analysis of the proposed brake is carried out to find torque estimation using analytical equations and Bingham plastic model. The proposed brake is fabricated and characterized using commercial MRF (132 DG, Lord Corporation). The study compares the torque outputs obtained experimentally with finite element analysis (FEA) and analytical approach. The average maximum magnetic flux density through FE analysis is found to be 0.45 T @ 3 A current. The average error between FE obtained and experimentally obtained torque output of the brake is around 5%. Further, an alternate design is proposed by utilizing same rotor diameter and number of electromagnetic coils. The new design is lighter in weight (0.8 kg) and exhibits enhancement in the torque output and torque to weight ratio by around 31% and 55%, respectively than the present design. © Indian Academy of Sciences 2024.