Faculty Publications

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    PDMS–ZnO flexible piezoelectric composites for measurement of muscle activity
    (Springer, 2020) Jugade, S.S.; Kulkarni, S.M.
    Measurement of muscle activity is important for muscle health monitoring, biomechanics studies, developing prosthesis, etc. This article describes a flexible piezoelectric composite material as a sensing element for measuring muscle activity. The developed piezoelectric material is a composite of polydimethylsiloxane and zinc oxide, and exists in monolayer and bilayer configurations. To test the piezoelectric properties in bending mode, a composite patch is attached to a cantilever beam setup. Peak sinusoidal voltage generated from the composite material due to the vibrating cantilever is found to be highest (1.5 V) for bilayer configuration with 30 wt% ZnO. For testing in axial mode, the peak output voltage from the material due to an impulse load is maximum (0.9 V) for the monolayer configuration of the composite with 30 wt% ZnO. The sensor consisting of a bilayer composite patch is wrapped around a specific muscle to measure its activity. The change in output voltage from the sensor is measured for increasing load and is then mapped to the corresponding value of elastic modulus of the muscle measured using a durometer. The sensitivity of the muscle activity measurement for biceps brachii and flexor carpi is found to be 3.826 and 1.245 V MPa?1, respectively. © 2020, Indian Academy of Sciences.
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    Design and characterization of a pneumatic muscle actuator with novel end-fittings for medical assistive applications
    (Elsevier B.V., 2021) do Rosario Carvalho, A.D.; Karanth P, N.; Desai, V.
    Pneumatic muscle actuators (PMA) are a class of soft actuators known for their high power to weight ratio and inherent compliance. The pneumatic muscle's inherent properties make them very favorable for assistive applications (e.g., medical exoskeletons). This study presents a novel end-fitting design that makes the developed pneumatic muscle actuator lightweight, cost-effective, and modular, thus simplifying the process of assembly and maintenance. The pneumatic muscle actuator assembled using the novel end fittings achieves a shorter overall length without compromising its contraction. The pneumatic muscle actuator has been assembled using a commercial bladder and a braided sleeve alongside a pair of 3D printed novel end-fittings. The paper also details the developed actuator's characterization for force and deflection parameters at various operating pressures. A total of four muscle actuators of varying diameters with constant actuation length (100 mm) were developed and tested to showcase the effect of size on the muscle actuator's behavior. The study presented here also involved comparing three mathematical models developed for pneumatic muscles in order to find a model which closely resembles the developed muscle actuator. Finally, the developed pneumatic muscle actuator's behavior is compared with a commercially available muscle to determine the efficacy of the developed muscle's design. The tests showed that the muscle using a bladder of smaller volume but higher tensile modulus had a higher accuracy and stable performance. As the muscle is intended for medical applications, it was also put through an endurance test with realistic loading and pressure conditions, which revealed very promising results. © 2021 Elsevier B.V.
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    Characterization of pneumatic muscle actuators and their implementation on an elbow exoskeleton with a novel hinge design
    (Elsevier B.V., 2022) do Rosario Carvalho, A.D.D.R.; Karanth P, N.; Desai, V.
    The exoskeleton plays an essential role in the field of physical rehabilitation. Several actuators are used for the exoskeleton application, but the pneumatic muscle actuator has proved to be the best due to its high power to weight ratio, compliance, and safe operation. The objective of this paper involves the fabrication and experimental characterization of a pneumatic muscle actuator to actuate an exoskeleton for the elbow joint. This paper presents the development and testing of twelve pneumatic muscles of varying materials and sizes, to find the best combination to suit the intended application. The characterization process involved several tests, which related force, deflection, and pressure at various loading conditions. A modular test rig was developed to conduct all the tests with minor adjustments to the test setup. The study also involved designing and developing an elbow exoskeleton to test the pneumatic muscle in the real-world scenario. The exoskeleton is designed with a novel hinge to compensate for the antagonistic nature of the pneumatic muscle actuator. The tests showed the muscles with higher tensile modules bladders having a lower hysteresis and better load handling capability, but these suffered from lower contraction and force characteristics. The styrene-based muscle with a 12mm bladder (S12LB) showed the best force and deflection characteristics at various pressures and loading conditions. The styrene bladder has a modulus closer to the skeletal muscle, therefore demonstrating higher compliance and making it a preferred choice for the exoskeleton application © 2022
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    Development, optimization, and prototyping of a simplified sit-stand mechanism for lower limb impairments
    (Springer Science and Business Media Deutschland GmbH, 2025) George, S.P.; Thomas, M.J.; Mathew, M.; Gangadharan, N.; Varghese, A.K.
    A sit-stand device for rehabilitation should be simple in its design, easy to manufacture, and convenient for individuals with mobility impairments to use. This paper proposes a design framework and prototyping process for developing an assisted sit-to-stand mechanism tailored to the specific limitations faced by individuals with lower limb impairments. The study incorporates a functional kinematic and kinetic design to ensure the mechanism’s usability across a diverse range of individuals. Recognizing the critical challenges faced by individuals with spinal cord injuries (SCI) and subsequent paralysis, the design philosophy integrates considerations specifically aimed at this population. A simplified circular design trajectory is presented for individuals with muscle paralysis, focusing on the synthesis of an electrically actuated mechanism. A four-bar linkage is modeled to represent the mechanism in the sagittal plane. The functional attributes of the device are determined, and kinematic synthesis is performed to ensure comfort during the sit-to-stand motion. This is achieved by minimizing the actuator’s travel distance during the lift. The velocity and acceleration profiles of the linear actuator are determined after applying boundary conditions. An optimal configuration is selected based on minimizing the displacement of the electric actuator. A human body model based on a 50th percentile male was developed to simulate a motion study of the sit-stand and validate the trajectory using the motion study module in SOLIDWORKS™. An optimum sit-to-stand linkage design was synthesized, and the corresponding prototype was fabricated. The independent anthropometric dimensions on which the design depends are the thigh length and the weight. The sagittal linkages for lifting were calculated and tested through simulation with a human body model to replicate the sit-to-stand movement. The prototype was evaluated on an able-bodied individual. A key design feature was the repositioning of support from the armpit to the hip, thereby reducing user discomfort and improving ergonomics. The motion study revealed that the trajectory of the hip joint (H-point) followed a nearly circular curvature. Stability analysis using a mannequin confirmed a static stability margin of 1 and showed that the device would tip forward only if the deceleration exceeded 35.8 m/s2, which is significantly higher than typical human-induced accelerations—indicating safe operation during use. The prototype fabricated demonstrated the intended sit-to-stand functionality and validated the design approach. The motion analysis confirmed ergonomic hip support and smooth joint trajectories. While the initial testing was successful on an able-bodied subject, further evaluation involving individuals with spinal cord injuries is recommended for final adjustments. This work presents a cost-effective and customizable framework for manufacturing sit-to-stand assistive devices, scalable for variations in body weight and thigh length. © International Federation for Medical and Biological Engineering 2025.