Faculty Publications
Permanent URI for this communityhttps://idr.nitk.ac.in/handle/123456789/18736
Publications by NITK Faculty
Browse
11 results
Search Results
Item Formation of strain-induced martensite in austempered ductile iron(2008) Daber, S.; Prasad Rao, P.P.The present work has been taken up to study the influence of microstructure on the formation of martensite in austempered ductile iron. Ductile iron containing 1.5 wt.% nickel and 0.3 wt.% molybdenum was subjected to two types of austempering treatments. In the first, called as conventional austempering, the samples were austempered for 2 h at 300, 350 or 400 °C. In the second treatment, called as stepped austempering, the samples were initially austempered at 300 °C for 10, 20, 30, 45 or 60 min. These were subsequently austempered for 2 h at 400 °C. Tensile tests revealed considerable variation in the strain-hardening behaviour of the samples with different heat treatments. In the case of samples subjected to conventional austempering, it was found that strain-hardening exponent increased with increasing austempering temperature. In the case of samples subjected to stepped austempering, increased strain hardening was observed in samples subjected to short periods of first step austempering. Study of the microstructures revealed that increased strain hardening was associated with the formation of strain-induced martensite. There was a greater propensity for the formation of strain-induced martensite in the samples containing more of blocky austenite. Retained austenite in the form of fine films between sheaths of ferrite was relatively more stable. Studies revealed that the morphology, size and carbon content of the retained austenite were important parameters controlling their tendency to transform to martensite. © 2007 Springer Science+Business Media, LLC.Item Influence of austenitising temperature on the formation of strain induced martensite in austempered ductile iron(2008) Daber, S.; Ravishankar, K.S.; Prasad Rao, P.P.The present work was taken up to study the influence of austenitising temperature on the formation of strain-induced martensite in austempered ductile iron. Ductile iron containing 1.5 wt.% nickel, 0.3 wt.% molybdenum and 0.5 wt.% copper was subjected to austempering treatments which consisted of three austenitising temperatures, namely 850, 900 and 950 °C, and three austempering temperatures, namely 300, 350 and 400 °C. Tensile tests were carried out under all the heat-treatment conditions and strain-hardening behaviour was studied by applying Hollomon equation. Microstructures were studied by optical microscopy and X-ray diffraction. It was found that increasing austenitising temperature increased the tendency for the formation of strain-induced martensite at all the austempering temperatures. © 2008 Springer Science+Business Media, LLC.Item Improvement in fracture toughness of austempered ductile iron by two-step austempering process(2010) Ravishankar, K.S.; Prasad Rao, P.P.; Udupa, K.R.Ductile cast iron samples were austenitised at 900°C and subjected to two types of austempering called as conventional austempering and two-step austempering. Five different temperatures, 280, 300, 320, 350, 380 and 400°C, with an austempering time of 2 h, were chosen for conventional austempering. For two-step austempering process, the first step temperatures were 280, 300 and 320°C. The samples were austempered at each of these temperatures for different times, i.e. 10, 20, 30, 45 and 60 min, and then upquenched to higher temperature of 400°C for 2 h. Fracture toughness and tensile studies were carried out under all these austempering conditions. During conventional austempering, the fracture toughness initially increased with increasing austempering temperature, reached a peak value of 63 MPa m 1/2 and dropped with further increase in temperature. During the two-step austempering, fracture toughness was found to increase with increasing first step time. The curve shifted to higher values of fracture toughness as the first step temperature was decreased and the maximum value of 78 MPa m 1/2 was obtained. The results of the fracture toughness study and the fractographic examination were correlated with microstructural features such as bainitic morphology, the volume fraction of retained austenite, and its carbon content. Ferrite lath size and stability of the retained austenite were found to influence the fracture toughness. © 2010 W. S. Maney & Son Ltd.Item Microstructural characterization of low temperature plasma-nitrided 316L stainless steel surface with prior severe shot peening(Elsevier Ltd, 2016) Jayalakshmi, M.; Huilgol, P.; Badekai Ramachandra, B.R.; Bhat, K.U.Surface nanocrystallization by severe deformation has proven beneficial as pre-treatment to plasma nitriding. It aids in achieving thicker nitride layers at lower temperatures thus making the process more economical. In austenitic stainless steels, severe deformation leads to formation of strain induced martensite on the surface while plasma nitriding alone forms expanded austenite. However, structural characteristics of surface layer of pre-deformed steel after plasma nitriding is still a matter of debate. In present study, 316L stainless steel was subjected to severe shot peening: followed by plasma nitriding at 400 °C for 4 h. Characteristics of sample surface before and after treatment were analyzed by scanning electron microscopy, X-ray diffractometry and transmission electron microscopy techniques. Results showed that, this duplex treatment leads to formation of about 45 ?m thick nitride layer; without CrN precipitation. This is significantly high compared to reported data considering the temperature and duration of nitriding treatment employed. Selected area electron diffraction pattern from topmost surface confirmed the co-existence of austenite and martensite while subsurface layer was predominantly consisting of lath martensite. This indicates that major phase in the nitrided layer is martensitic in nature and nitrogen supersaturation leads to transformation of small fraction of martensite to expanded austenite. © 2016 Elsevier LtdItem Effect of shot peening coverage on surface nanostructuring of 316L stainless steel and its influence on low temperature plasma-nitriding(ASTM International, 2017) Jayalakshmi, M.; Badekai Ramachandra, B.; Bhat, K.U.Air-blast shot peening (ABSP) is a cost effective and industrially viable technique to produce nanostructured surface layer on metallic materials. In the present study, 316L stainless steel samples were subjected to shot peening at different peening coverage, from conventional to severe peening. Nanocrystalline structure was observed on the sample surface after peening and mechanical twins; intersection of multidirectional twins producing rhombic blocks were observed in the subsurface layer. Peening process led to the formation of strain induced martensite (?'), and its fraction was found to increase with the coverage. Depth of nanostructured layer and surface microhardness also increased with the increase in coverage, whereas surface roughness followed an opposite trend. Both peened and un-peened samples were subjected to plasma nitriding at 400°C for 4 h. Uniform and appreciably high case depth of about 45 ?m was observed in severely pre-peened (1000 % coverage) sample after nitriding treatment. No precipitation of CrN was observed. This highlights the marked influence of severe shot peening as a pre-treatment for low temperature plasma nitriding of austenitic stainless steels. © © 2017 by ASTM International.Item Effect of heat treatment on microstructure, corrosion, and shape memory characteristics of laser deposited NiTi alloy(Elsevier Ltd, 2018) Marattukalam, J.J.; Balla, V.K.; Das, M.; Bontha, S.; Kalpathy, S.K.The aim of this work is to study the effect of heat treatment on the microstructure, phase transformations, shape memory characteristics and corrosion behaviour of laser deposited equiatomic NiTi alloy. Dense samples of NiTi alloy were fabricated using Laser Engineered Net Shaping (LENS™) with two different laser energy densities by varying the scan speed and laser power. These samples were annealed for 30 min at 500 °C and 1000 °C in flowing argon, followed by furnace-cooling to room temperature. The resulting microstructures and properties were compared with the corresponding as-deposited samples. Microstructural analysis after heat treatment showed needle-shape martensite in the samples processed at lower laser energy density of 20 J/mm2, and lenticular or plate-like martensite in the samples processed at 80 J/mm2. The XRD results revealed relatively high concentration of martensite (B19?) in heat-treated NiTi alloy compared to as-processed samples. Furthermore, the heat treatment decreased the forward and reverse transformation temperatures of NiTi alloy from 80 – 95 °C to 20–40 °C, presumably due to annihilation of thermally induced defects. Interestingly, the samples annealed at 500 °C showed a measurable increase of 1–2% in the shape memory recovery, from the net recovery of 8% exhibited by the as-processed NiTi alloy. The corrosion resistance of laser-processed NiTi alloy decreased upon annealing. © 2018 Elsevier B.V.Item Insights into formation of gradient nanostructured (GNS) layer and deformation induced martensite in AISI 316 stainless steel subjected to severe shot peening(Elsevier B.V., 2018) Jayalakshmi, M.; Huilgol, P.; Badekai Ramachandra, B.R.; Udaya Bhat, K.Severe peening is a well-accepted top-down approach to engender surface nanocrystallization in austenitic stainless steels. In the present study, AISI 316 grade austenitic stainless steel is subjected to severe peening through air blast shot peening technique. Study is aimed at analyzing the microstructural features of the peened layer and deformation induced martensite through transmission electron microscopy technique. Gradient nanostructured (GNS) layer formed as a result of high strain rate, multi-directional deformation during severe peening found to extend to about 500 ?m from the surface. Nucleation of deformation induced martensite is not limited to shear band intersections as affirmed by the published literature related to severe peening. It is observed to nucleate at multiple locations in the austenite matrix. Martensite units thus formed, coalesce with each other to form continuous layer of lath martensite layer at about 15–20 ?m from the surface. Upon further deformation, lath morphology transforms to dislocation cell-type; resulting in fine martensite crystallites at the topmost layer of the peened surface. © 2018 Elsevier B.V.Item Influence of Gd on the microstructure, mechanical and shape memory properties of Cu-Al-Be polycrystalline shape memory alloy(Elsevier Ltd, 2018) Bala Narasimha, B.N.; Murigendrappa, S.M.In the present study, the influence of rare earth element gadolinium (Gd) on Cu-Al-Be polycrystalline shape memory alloy has been investigated. Cu 88.13 Al 11.42 Be 0.45 ternary alloy with addition of Gd from 0.05 to 0.15 wt% has been used for investigation. The tests have been carried out for microstructure, morphology, ductility, phases, crystal structure, phase transformation temperatures and shape recovery ratio. Refinement of the grain size resulted as gadolinium increased from 0 to 0.08 wt%, the grain size decreases from 463.45 to 81.80 µm with reduction of 82.34%. The tensile strength has increased from 398.93 to 581.42 MPa with improvement in the ductility from 10.05% to 23.72% at 0.08 wt% gadolinium. The phase transformation temperatures increases as gadolinium increases and reduction in shape recovery ratio from 97% to 65%. © 2018 Elsevier B.V.Item Structure-Property Correlation of Quenching and Partitioning Heat Treated Silicon-Manganese Steel(Springer Netherlands rbk@louisiana.edu, 2019) Acharya, P.P.; Bhat, R.The present investigation deals with the effect of varying quenching and partitioning parameters on microstructure and mechanical properties of American Iron and Steel Institute 9255 steel. The specimens were fully austenitised at 900 ?C for 45 min and then quenched at 190 ?C and followed by partitioning at various temperatures 280, 320, 360 and 400 ?C and partitioning times 15, 30, 45, 60 and 90 min for each temperature. Post heat treatment includes microstructural analysis that was carried out by using scanning electron microscope (SEM) along with electron back scattered diffraction (EBSD) and x-ray diffraction (XRD) and then correlated to the mechanical properties i.e. tensile properties and hardness of the steel. Results indicate that the specimens quenched at 190 ?C and partitioned over a temperature range 280 to 400 ?C generates multiphase microstructures containing major fraction of martensitic structure (lath and plate-type), transitional ?-carbides in tempered martensite matrix and retained austenite (RA) for all the conditions. At higher partitioning temperatures i.e. 360 and 400 ?C reveals some bainitic ferrite laths along with martensite and RA. Superior tensile strength, % elongation and modulus of toughness values of 1860 MPa, 12% and 207 MJ/m3 respectively was attained at partitioning time of 15 min at 280 ?C. © 2018, Springer Nature B.V.Item Effect of manganese and homogenization on the phase stability and properties of Cu–Al–Be shape memory alloys(Elsevier Editora Ltda, 2021) Bala Narasimha, G.; Murigendrappa, S.M.In this study, the effect of addition of manganese to the ternary Cu–Al–Be shape memory alloys on phase stability, phase transformation temperatures, microstructure, morphology and grain size has been investigated. Secondly, the effect of betatization temperatures and time period has been investigated on the phases and properties of Cu–Al–Be–Mn SMAs. Results reveal that the addition of manganese in the alloys with Al ? 11.8 wt.% forms coexistence of ?1? and ?1? martensites, and manganese ?1 wt.% forms austenite ?1 (DO3). DSC studies exhibit two stage reverse transformation attributes to coexistence of martensites. Increase in manganese decreases the transformation temperatures and increase in betatization temperature and time increases transformation temperatures. Alloying manganese didn't exhibit significant grain refinement and results reduced shape recovery due to the coexistence of martensites. © 2021 The Author(s)