Faculty Publications
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Publications by NITK Faculty
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Item Vertical dynamic analysis of a quarter car suspension system with MR damper(Springer Verlag service@springer.de, 2017) Hemanth, K.; Kumar, H.; Gangadharan, K.V.This paper presents ride comfort and road holding analysis of passive and semi-active suspension system using quarter car model. Semi-active suspension system with magnetorheological (MR) damper was modeled as non-parametric model-based magnetic flux density in the fluid flow gap. The skyhook control strategy was used to analyze semi-active control performance. The simulation of passive and semi-active suspension system was carried out under random road profile for different velocities. The result shows that semi-active suspension has significant improvement in terms of ride comfort and road holding of vehicle than passive suspension system. Experimental studies have been conducted to characterize MR damper and a good match is observed between results with simulation results obtained using non-parametric model. © 2016, The Brazilian Society of Mechanical Sciences and Engineering.Item Characterization and quarter car analysis with magnetorheological fluid damper using modified algebraic model (mAlg)(Elsevier Ltd, 2022) Kumbhar, S.; Puneet, N.P.; Kumar, H.Magnetorheological (MR) dampers have received the ever-increasing attention of many researchers considering their wide range of applications ranging from large seismic control of structures to prosthetics in the medical field. One such application is in semi-active vehicle suspension with MR damper. Modeling the dynamic behavior of MR damper is an intriguing challenge and many mathematical models are put forth to address this task. In this work, the MR damper is initially developed and characterized using in-house prepared MR fluid. This study aims at using a modified algebraic model (mAlg) for modeling the hysteretic behavior of the MR damper using experimental force data. Also, the study uses a Genetic algorithm toolbox to find optimal parameters for the mAlg model, and the accuracy of mAlg is visualized with various plots. The work also aims at analyzing the response of the quarter car model with MR damper to three kinds of road excitations using Simulink. © 2022Item Magnetic Coupling Characteristics and Efficiency Analysis of Spiral Magnetic Power Pads for Inductive WPT System(River Publishers, 2022) Kishan, D.The inductive wireless power transfer system (IWPT) for electric vehicle battery charging works based on the principle of mutual induction (MI). The amount of power transfer from source to vehicle battery be contingent on the mutual inductance (MI) within the inductively coupled pads. This mutual inductance depends on the type of the inductive power pads, the distance among them, their positioning etc. This paper develops and study the inductive coupling characteristics of identical spiral circular and square inductive power pads. The coupling characteristics at various misalignments with different vertical distance between the coils is presented. In this work, the inductive power pads without using ferrite bars, and with ferrite bars are considered. The coupling characteristics of the spiral circular and square are computed using FEM simulations and validated with experimental results. This paper also investigated the power loss and efficiency analysis of the spiral inductive pads of the resonant IWPT system. © 2022 River Publishers.Item Design and Performance Analysis of a Switched Reluctance Motor Using Finite Element Analysis and Magnetic Equivalent Circuit Model(Defense Scientific Information and Documentation Centre, 2023) Bhaktha, S.B.; Kumawat, S.; Jeyaraj, J.; Gangadharan, K.V.By being magnet-free, and mechanically robust with a longer constant power range, switched reluctance motor (SRM) is gathering much attention as a potential choice to propel electric vehicles (EVs) and hybrid electric vehicles (HEVs). This paper comprehensively investigates the performance sensitivity to geometric design variables such as rotor diameter, pole arc angles, and yoke thicknesses for an SRM using static two-dimensional (2D) electromagnetic Finite-Element Analysis (FEA). The reason for the change in static characteristics due to variation in reluctance between SRM designs has not been detailed previously. This is addressed by the magnetic equivalent circuit (MEC) model that simplifies the design analysis. Results indicate that stator pole reluctance needs to be given due importance while studying the influence of rotor diameter. Also, it is imperative to set an adequate thickness of the stator and rotor yokes to minimize the effect of saturation on the performance. Rotor diameter and stator pole arc angle have a pronounced influence on the performance while the influence of rotor pole arc angle and yoke thicknesses was relatively less. © 2023, DESIDOC.Item Experimental and Analytical Evaluation of an Acceleration-Based Semiactive Control Strategy for Automotive Suspension Systems with Magneto-Rheological Damper(SAE International, 2023) Jamadar, M.E.H.; Devikiran, P.; Kumar, H.; Joladarshi, S.Most of the control strategies presented to date are based on either the velocities or displacement of the vehicle body and the wheel which are derived by filtering and converting the data from the accelerometer. This increases the computational load and therefore directly affects the performance of the semiactive suspension system. This study presents a control strategy purely based on the acceleration for semiactive control of vehicle suspension with a magneto-rheological MR damper. The effectiveness of the acceleration-based skyhook (ASH) control strategy is compared with the existing velocity-based skyhook (VSH) control strategy based on the vibration response of a single-degree-of-freedom (SDOF) system. The effectiveness of ASH is evaluated experimentally, and the reaction time is evaluated analytically. The experimental results revealed that the ASH reduces the peak displacement and peak acceleration of the mass under the free vibration test and also improves the settling time as compared to VSH. The amplitude of the displacement and acceleration was also found to be reduced under the forced vibration test with maximum improvement observed during high-frequency excitation. The reaction time of ASH was also found to be considerably lower than VSH. Therefore, it was learned that the proposed ASH performed better under high-frequency excitation than under lower-frequency excitation. Moreover, the lower reaction time of the ASH could improve the overall performance of the semiactive suspension system. © 2023 SAE International.Item Design and fabrication of cost effective semi-active vehicular suspension system and testing on full scale quarter car suspension rig(Techno-Press, 2024) Puneet, N.P.; Saini, R.S.T.; Kumar, H.Smart materials, such as magnetorheological (MR) fluid, have received considerable research attention in recent years due to their unique capabilities. MR fluid, which possesses a magnetic field controllable viscosity, has been extensively studied for vehicular applications with the aim of synthesizing optimal MR fluids, designing optimal MR dampers, and developing control strategies. However, a comprehensive study that primarily focuses on developing a cost-effective semi-active suspension system for a commercial vehicle in a developing nation is still lacking. This study addresses this gap by synthesizing an in-house MR fluid and studying its rheological properties. Subsequently, a novel single-sensor-based controller is developed and closed-loop simulations are conducted on a quarter-car semi-active model. Finally, the overall semi-active quarter-car suspension system is experimentally tested using a suspension test rig. The performance of the proposed system in terms of ride comfort and road holding is evaluated and is compared with simple control strategies. The dynamic range of the developed semi-active MR damper is found to be around 2.3, indicating a significant MR effect. The results suggest an intermediate response using the proposed acceleration-driven controller (ADV) at lower frequencies and similar performance to that of the skyhook controller at higher frequencies. The cost-effective methodology proposed in this study is effective and can be adapted for other semi-active engineering applications. © © 2024 Techno-Press, Ltd.Item Optimization and experimental analysis of a cost-effective magneto-rheological (MR) fluid for application in semiactive suspension of a passenger van(SAGE Publications Ltd, 2024) Jamadar, M.E.H.; Devikiran, P.; Kumar, H.; Joladarashi, S.The study presented in this article attempts to determine the optimal composition of iron particles in the MR fluid for vehicular application based on the size of the particles, the simulation response of a test vehicle model, and the cost of the fluid. The MRF samples with two different-sized particles in varying compositions are prepared and characterized on a rheometer. The performance of each MRF sample in the semiactive suspension of a test vehicle is determined by simulating its full car model on a random road. The response of the vehicle model during simulation, the size of the particles, the volume fraction of the particles in the carrier fluid, and the fluid’s calculated cost are input for the Response surface optimization technique. The optimization results revealed that the MR fluid with large-sized particles in a 25% volume fraction would be suitable for the said application. Moreover, it was found that the rheological performance of the optimized MR fluid was better than the commercial MR fluid. The performance of the optimized fluid in a MR damper was experimentally evaluated against the stock passive damper of the test vehicle. The results of the experiment on the test vehicle showed that the MR damper improved the test vehicle’s ride comfort by 36.58% over a speed bump and 11.3% on an off-road test track. The road handling was also improved by 45% over a speed bump and 46% over the test track. © IMechE 2023.Item Driving cycle-centric design optimization and experimental validation of high torque density outer rotor 8/18 MTSRM for an E-Bike(Elsevier Ltd, 2025) B, S.B.; Sarma, S.; Vamshik, M.; Pitchaimani, J.; Bhaktha, K.V.This paper presents an innovative methodology for optimizing the design parameters of a 500 W low-speed outer rotor switched reluctance motor (OR-SRM) for an electric bicycle (E-bike) in accordance with a driving cycle. Design optimization of SRMs based on driving cycles has been minimally explored in the literature, with all existing research focusing exclusively on high-speed electric vehicle (EV) applications. These studies utilized computationally intensive dynamic current analysis methods to account for the significant dynamic effects incurred. Given the E-bike's low-speed characteristics, the present study mitigates the computational load of design optimization through static current analysis. A high torque density 8/18 OR-multi-teeth (MT) SRM topology has been proposed. The benefits of this topology, such as mass, cost, torque ripple reductions, and improved torque density, have been highlighted through a comparison with a conventional 6/10 OR-SRM topology. The reliability of the finite element analysis models used in this study is validated through experiments conducted on an 8/18 OR-MTSRM prototype. The multi-objective design optimization aims to maximize starting torque and minimize torque ripple and electromagnetic losses throughout the driving cycle. The efficacy of the optimization is confirmed by the enhancement in the performance parameters of the optimal design compared to the preliminary design. © 2025 Elsevier LtdItem Performance evaluation of magneto-rheological damper with spring accumulator and on-road testing by implementing in a four wheeler vehicle(Springer, 2025) Puneet, N.P.; Devikiran, P.; Kumar, H.; Gangadharan, K.V.Passenger vehicles running over roads are undergoing speedy updates every now and then in terms of design, luxury and passenger expectations. Above all, a passenger expects greater comfort in a vehicle throughout the journey. In many possible ways, semi-active suspension systems are proving themselves as optimum choice between passive and active systems. The present study emphasizes the performance analysis of a class of semi-active systems called magneto-rheological (MR) dampers. An MR damper suitable for a specific four wheeler vehicle with McPherson suspension system is designed and developed with a spring accumulator. The MR damper thus developed has undergone characterization testing subjected to variable input excitation conditions. The MR fluid for this damper is prepared in the laboratory. Sky-hook and ground-hook controllers are used as the current controlling devices. The developed MR damper is then used in the suspension system of the front half of the four wheeler vehicle for on-road testing. The developed damper showed about 20% improvement in the ride comfort level when used with the control strategies. © Indian Academy of Sciences 2025.