Faculty Publications
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Item Finite element magnetostatic analysis of magnetostrictive (Tb 0.3Dy0.7Fe1.95) actuator with different housing materials(Defense Scientific Information and Documentation Centre, 2013) Joshi, R.; Subba Rao, M.; Kadoli, R.Permeability of a housing material is one of the significant factors affecting the performance of Tb0.3Dy0.7Fe1.95 based magnetostrictive actuator. According to Lenz's law the rate of flux transfer depends on permeability of housing material surrounding the terfenol-D. In this paper the co-axial coils in a free air are analysed under direct current excitation and the results are found to agree well with both analytical and Maxwell simulation. Also, the comparison of flux density distribution in co-axial coils placed inside different housing materials of magnetostrictive actuator is found by solving magnetostatic equations using Ansoft Maxwell 2D solver. The axial distribution of magnetic flux density, radial distribution of magnetic flux density and flux distribution in the actuator assembly with different housing materials namely mild steel, cast iron and aluminium with and without Terfenol-D are discussed. © 2013, DESIDOC.Item Static studies of stepped functionally graded magneto-electro-elastic beam subjected to different thermal loads(Elsevier Ltd, 2017) Mahesh, M.; Kattimani, S.C.In this article, a three dimensional finite element (FE) formulation for a multilayered magneto-electro-elastic (MEE) beam in thermal environment is presented. The equilibrium equations of the system are attained using the principle of total potential energy and linear coupled constitutive equations of MEE material. The corresponding FE equations are derived and the numerical evaluation of stepped functionally graded (SFG) MEE beam is carried out. The influence of various in-plane and through thickness temperature distributions on the direct quantities (displacements and potentials) and derived quantities (stresses, electric displacement and magnetic flux density), across the thickness of SFG-MEE cantilever beam is analyzed. In addition, an attempt has been made to investigate the effect of stacking sequence, thermo-magnetic and thermo-electric coupling on the direct quantities of the SFG-MEE beam. Further, a comparative study is made to evaluate the variations of displacements, potentials, electric displacements, magnetic flux density and stresses at different regions of the beam. It is expected that the results presented in this article may be useful in the design and analysis of MEE smart structures and sensor applications. © 2016 Elsevier LtdItem Optimisation of monotube magnetorheological damper under shear mode(Springer Verlag service@springer.de, 2017) Gurubasavaraju, T.M.; Kumar, H.; Mahalingam, M.Magnetorheological dampers (MR) are one of the semi active devices, which has the capability of providing variable damping force for the variable input current. Induced force is directly dependent on the amount of magnetic flux density developed in effective fluid flow gap of the MR damper. In the present work, influence of material properties on the magnetic flux is investigated by considering magnetic and nonmagnetic material for the outer cylinder of shear mode type MR damper. Magnetostatic analysis is carried out to obtain magnetic flux density for the initial configuration of the MR damper. From the analysis, it is found that usage of magnetic material cylinder which is insulated with nonmagnetic material provided higher value of magnetic flux and damping force. The geometric optimisation of MR damper is carried out to obtain the maximum flux density in the fluid flow gap. The objective function of the optimisation includes the maximum magnetic flux density and minimising fluid flow gap. Design variables considered are fluid flow gap, number of turns in the electromagnetic coil, length of the flange and DC current input. The optimisation is performed through response surface method using finite element analysis software (ANSYS). The best optimal design parameters are obtained by choosing the appropriate value of objective function. The best configuration of the design parameters, which induce the maximum magnetic flux density, is identified. The force induced in the MR damper is estimated analytically and a comparative study of the optimised and non-optimised results was carried out. © 2017, The Brazilian Society of Mechanical Sciences and Engineering.Item An approach for characterizing twin-tube shear-mode magnetorheological damper through coupled FE and CFD analysis(Springer Verlag service@springer.de, 2018) Gurubasavaraju, T.M.; Kumar, H.; Mahalingam, A.The most promising technology in the field of semi-active suspension systems is the use of magnetorheological property of MR fluid, whose material behavior can be controlled through external magnetic field. Devices developed based on this principle are adaptive and controllable as desired for a specific application. It is important to understand the damping characteristics of these devices before employing them, using experimental or computational approaches. In the present work, both experimental and computational methods have been adopted for characterizing a twin-tube MR damper with an intention to develop a computational approach as an alternative to experimental test in the preliminary design stage. Initially, experimental characterization of MR damper was carried out at 1.5 and 2 Hz frequencies for damper stroke length of ± 5 mm under different DC currents ranging from 0.1 to 0.4 A. Later, coupled finite-element and computational fluid dynamic analysis has been carried out to estimate the damping force under same conditions as used in the experiment. The results of computation are in good agreement with experimental ones. Furthermore, using this computational approach, the damping force at different frequencies of 1.5, 2, 3, and 4 Hz has been estimated and its time histories are also plotted. The influence of fluid flow gap on the damping force has been determined and results revealed that damping force behaves inversely with fluid flow gap. © 2018, The Brazilian Society of Mechanical Sciences and Engineering.Item Performance analysis of a semi-active suspension system using coupled CFD-FEA based non-parametric modeling of low capacity shear mode monotube MR damper(SAGE Publications Ltd, 2019) Gurubasavaraju, G.; Kumar, H.; Mahalingam, A.In this work, an approach for formulation of a non-parametric-based polynomial representative model of magnetorheological damper through coupled computational fluid dynamics and finite element analysis is presented. Using this, the performance of a quarter car suspension subjected to random road excitation is estimated. Initially, prepared MR fluid is characterized to obtain a relationship between the field-dependent shear stress and magnetic flux density. The amount of magnetic flux induced in the shear gap of magnetorheological damper is computed using finite element analysis. The computed magnetic field is used in the computational fluid dynamic analysis to calculate the maximum force induced under specified frequency, displacement and applied current using ANSYS CFX software. Experiments have been conducted to verify the credibility of the results obtained from computational analysis, and a comparative study has been made. From the comparison, it was found that a good agreement exists between experimental and computed results. Furthermore, the influence of fluid flow gap length and frequency on the induced force of the damper is investigated using the computational methods (finite element analysis and computational fluid dynamic) for various values. This proposed approach would serve in the preliminary design for estimation of magnetorheological damper dynamic performance in semi-active suspensions computationally prior to experimental analysis. © IMechE 2018.Item Semi-active vibration control of SiC-reinforced Al6082 metal matrix composite sandwich beam with magnetorheological fluid core(SAGE Publications Ltd info@sagepub.co.uk, 2020) Allien, J.V.; Kumar, H.; Desai, V.Dynamic characterization of silicon carbide particles reinforced Al6082 alloy metal matrix composite sandwich beam with magnetorheological fluid core is experimentally investigated. The study is focused on determining the effect of magnetorheological fluid core on the dynamic behavior of the sandwich structure. The magnetorheological fluid core is enclosed between the top and bottom metal matrix composite beams. The metal matrix composite beams are cast with silicon carbide particles in Al6082 alloy varying from 0 to 20 wt%. The magnetorheological fluid is prepared in-house and contains 30 vol.% carbonyl iron powder and 70 vol.% silicone oil. The free vibration test is conducted to determine the natural frequencies and damping ratio. It is found that the natural frequencies and damping ratio of the sandwich beams increased with an increase in the applied magnetic flux density. The experimental forced dynamic response of sandwich beams is carried out using sine sweep excitation. Vibration amplitude suppression capabilities of the sandwich beams subjected to varying magnetic flux densities are determined. The experimental forced vibration results reveal that metal matrix composite–magnetorheological fluid core sandwich beams have excellent vibration amplitude suppression capabilities. © IMechE 2019.Item Semi-active vibration control of MRF core PMC cantilever sandwich beams: Experimental study(SAGE Publications Ltd info@sagepub.co.uk, 2020) Allien, J.V.; Kumar, H.; Desai, V.The semi-active vibration control of sandwich beams made of chopped strand mat glass fiber reinforced polyester resin polymer matrix composite (PMC) and magnetorheological fluid (MRF) core were experimentally investigated in this study. Two-, four- and six-layered glass fiber reinforced polyester resin polymer matrix composites were prepared using the hand-layup technique. The magnetorheological fluid was prepared in-house with 30% volume of carbonyl iron powder and 70% volume of silicone oil. Nine cantilever sandwich beams of varying thicknesses of the top and bottom layers glass fiber reinforced polyester resin polymer matrix composite beams and middle magnetorheological fluid core were prepared. The magnetorheological fluid core was activated with a non-homogeneous magnetic field using permanent magnets. The first three modes, natural frequencies and damping ratios of the glass fiber reinforced polyester resin polymer matrix composite-magnetorheological fluid core sandwich beams were determined through free vibration analysis using DEWESoft modal analysis software. The amplitude frequency response of the glass fiber reinforced polyester resin polymer matrix composite-magnetorheological fluid core sandwich beams through forced vibration analysis was determined using LabVIEW. The effect of various parameters such as magnetic flux density, thickness of glass fiber reinforced polyester resin polymer matrix composite layers and magnetorheological fluid core layer on the natural frequencies, damping ratio and vibration amplitude suppressions of the glass fiber reinforced polyester resin polymer matrix composite-magnetorheological fluid core sandwich beams was investigated. Based on the results obtained, 2 mm thickness top and bottom layers glass fiber reinforced polyester resin polymer matrix composite and 5 mm thickness magnetorheological fluid core sample have achieved a high shift in increased natural frequency, damping ratio and vibration amplitude suppression under the influence of magnetic flux density. © IMechE 2020.