Faculty Publications
Permanent URI for this communityhttps://idr.nitk.ac.in/handle/123456789/18736
Publications by NITK Faculty
Browse
20 results
Search Results
Item A detailed study on hybrid plant fibers for packaging applications(2012) Saravana Bavan, D.; Mohan Kumar, G.C.Natural fibers are the most economic and usable fibers in upcoming generation of composite industries. They are valid in several applications of automotive sectors, structural field, and packaging industries. The present work is focussed on processing a hybrid plant fiber of vetiver and maize that can be used for packaging industries. The hybrid fiber is processed through Vacuum Assisted Resin Transfer Molding (VARTM) method. The obtained fiber is a biocomposite material of plant fiber and bio resin of epoxodized soya bean oil. The material is tested for mechanical, thermal and morphology properties and it can be summarized that these novel hybrid fibers are good looking and have appreciable properties that can be used for packaging applications. These materials are green and less harm to environment compared to synthetic fibers.Item Influence of nano-aluminum-hydroxide on tribological, mechanical and flammability properties of E-glass fabric/epoxy multi-layered laminates(Huthig GmbH, 2014) Shivamurty, B.; George, G.; Bhat, K.U.; Anandhan, S.E-glass fabric/nano aluminum hydroxide (ATH)/epoxy composites were prepared by manual lay-up and compression molding. An image processing tool was used to quantify fineness of dispersion of nano-ATH particles in epoxy. Fourier transform infrared (FTIR) spectroscopy was used to understand the interaction between nano-ATH and epoxy. Mechanical properties, sliding wear resistance and fire retardance of these composites improved upon addition of nano-ATH. The composite containing 0.125 wt% of nano-ATH exhibited optimum mechanical properties and low specific wear rate.Item Development and characteristics of accumulative roll bonded Mg-Zn/Ce/Al hybrid composite(Elsevier Ltd, 2017) Anne, G.; Ramesh, M.R.; Shivananda Nayaka, H.; Arya, S.B.; Sahu, S.Accumulative roll bonding (ARB) process have been used develop Mg-2%Zn/Ce/Al hybrid composite and microstructure, mechanical and corrosion properties were investigated. The electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) revealed that the grains are significantly reduced and reaches up to 1 ?m in Mg-2%Zn layer and 1.8 ?m in Al layer having high angle misorientation of grain boundaries after subjected to 5-passes of the ARB process. The Al17Mg12, AlMg4Zn11 and Al11Ce3 intermetallic phases were observed through the XRD analysis. Mechanical properties of the hybrid composite improved with increase in the number of ARB passes which is attributed to work hardening, grain refinement and uniform distribution of Ce particles. Presence of Ce in the hybrid composite restricts the phenomenon of dynamic recrystallization and prevents the grain growth during ARB process. The corrosion rate of Mg-Zn/Ce/Al hybrid composite (0.72 mm/y) improved about 3.3 times as compared to that of Mg-2%Zn alloy (2.37 mm/y). © 2017 Elsevier B.V.Item Microstructure, microhardness, and tensile properties of hot-rolled Al6061/TiB2/CeO2 hybrid composites(South African Institute of Mining and Metallurgy, 2021) Iyengar, S.; Sethuram, D.; Shobha, R.; Koppad, P.G.TiB2 and CeO2 particle-reinforced Al6061 hybrid composites were manufactured using stir casting and hot rolling techniques. The base alloy and composites were hot-rolled at 500ºC and a 50% reduction was achieved through 12 passes. The effect of varying TiB2 and CeO2 particle additions on the microstructure and mechanical properties of the Al6061 matrix was studied. Scanning electron microscopy showed uniform dispersion of both the reinforcements, with good interfacial bonding. Microhardness and tensile properties like yield and tensile strength were found to be higher for hybrid composite with 2.5% TiB2 and 2.5% CeO2 compared to Al6061 alloy and other hybrid composites. The increased tensile strength is attributed to good dispersion and interfacial bonding between the particles and Al6061 matrix. Fracture analysis using a scanning electron microscope revealed ductile fracture for the Al6061 alloy and mixed characteristics of ductile-brittle fracture for hybrid composites. © 2021 South African Institute of Mining and Metallurgy. All rights reserved.Item An experimental investigation of epoxy-based hybrid composites with hexagonal boron nitride and short sisal fiber as reinforcement for high performance microelectronic applications(John Wiley and Sons Inc, 2022) Agrawal, A.; Chandraker, S.In the present article, an investigation is presented on epoxy-based composites where the discontinuous phases are microsized boron nitride and sisal fiber (SF). Both the reinforcing materials are surface modified before incorporating them into the epoxy matrix. Hexagonal boron nitride (hBN) surface is treated by silane-coupling agent, whereas the aqueous NaOH solution is used to modify the surface of SF. The effect of fillers on the physical, mechanical, thermal, and dielectric properties of hybrid composites is studied through experimentation. The result shows that the inclusion of hBN increases the thermal conductivity of epoxy appreciably and dielectric constant marginally, while the inclusion of SF reduces the thermal conductivity marginally and dielectric constant appreciably. The maximum thermal conductivity of 1.88 W/m-K is obtained for the combination of 30 wt% hBN and 3 wt% SF. For the same combination, the dielectric constant is 4.57 at 1 GHz, which is almost similar to neat epoxy. Also, other properties like compressive strength, hardness, glass-transition temperature, and coefficient of thermal expansion improve when combinations of ceramic filler and natural fiber were incorporated in the epoxy matrix. Due to outstanding comprehensive properties, epoxy/hBN/SF composites found potential application in wide microelectronic applications. © 2021 Society of Plastics Engineers.Item Optimization of process parameters for ballistic impact response of hybrid sandwich composites(Springer-Verlag Italia s.r.l., 2023) Mohan Kumar, T.S.; Joladarashi, S.; Kulkarni, S.M.; Doddamani, S.The low-cost, eco-friendly ballistic impact resistance materials are gaining more importance in defense applications. The present work investigates the findings of ballistic impact behavior of a Jute-Rubber-Jute-Epoxy (Sand)-Jute-Rubber-Jute (JRJ-ES-JRJ) hybrid sandwich composite for different core thicknesses (10, 15, 20 mm) and different filler composition (0, 20, 40%) subjected to impact at 350 mps using different shaped projectiles like flat (F), conical (C), and hemispherical (H) using a numerical and parametric approach. Hybrid JRJE(%S)JRJ sandwich composites is modeled and simulated using commercially available dynamic explicit software, with the projectile as a rigid body and the target as a deformable material. Simulations are performed as per Taguchi's design of experiments approach for the L27 orthogonal array. The results show that filler composition and core thickness are the most critical factors determining ballistic behavior for the proposed hybrid sandwich composite structure. The Hybrid JRJ-ES-JRJ sandwich composites impacted with a conical-shaped projectile absorb the maximum energy, but the composite impacted with a flat-shaped projectile suffers more severe and immediate damage. © 2022, The Author(s), under exclusive licence to Springer-Verlag France SAS, part of Springer Nature.Item Comparative study on low velocity impact behavior of natural hybrid and non hybrid flexible thermoplastic based composites(SAGE Publications Ltd, 2023) Kumbhare, K.; Mahesh, V.; Joladarashi, S.; Kulkarni, S.M.The current study attempts to evaluate the low-velocity impact (LVI) behavior of jute and banana fiber-based hybrid and non hybrid green composites. The proposed composites are fabricated using compression moulding method with variety of positioning of layers namely jute-rubber-jute-rubber-jute (JRJRJ), banana-rubber-banana-rubber-banana (BRBRB), jute-rubber-banana-rubber-jute (JRBRJ) and banana-rubber-jute-rubber-banana (BRJRB). Thus developed composites are subjected to LVI testing using conical and hemispherical shaped impactor in drop weight impact testing machine and different impact velocities of 5 m/s, 10 m/s and 15 m/s. Based on the ability of the proposed composites to absorb energy, coefficient of restitution (CoR), energy loss percentage (ELP), and failure behaviour, the suggested flexible composites’ performances are assessed. The study reveals that JRJRJ composite exhibits better energy absorption capability and BRBRB exhibits least energy absorption capability compared to its counterparts. The damage study reveals that hemispherical impactor leads to more damage area due to its larger contact area whereas, conical impactor results in local penetration. Results reveals that inclusion of jute fiber as reinforcement results in better LVI properties compared to banana fiber. It is also clear that the presence of a compliant matrix improves energy absorption and damage resistance in flexible composites. © The Author(s) 2022.Item Experimentation on dynamic compressive response of bio-inspired helicoidal structured Basalt/Hemp/polyurethane rubber sandwich composites(Elsevier Ltd, 2024) Gowda, D.; Mahesh, V.; Mahesh, V.; Ravishankar, K.S.In this article, to incorporate sustainability, enhance recyclability and achieve a good trade-off between the cost-weight-energy absorption performance, bioinspired helicoidal structured Basalt (B)/Hemp (H)/Polyurethane (PU) rubber hybrid composites are proposed, and their dynamic compressive response is experimentally investigated using a split Hopkinson pressure bar (SHPB) setup. These composites' high strain rate performance subjected to both in-plane and through-plane directions are studied. The strain rates ranging from 4254 to 10,750 s-1 are achieved by varying the striker bar's input pressure. In addition, the performance of the bioinspired helicoidal design is compared against the uniform monolithic and hybridised fibers laminated structures. The experimental results suggest that the dynamic compressive properties of Basalt/Hemp-helicoidal (BH-helicoidal) laminates were on compar with that of B-laminates, achieving an almost 30% weight reduction. The optimised fiber orientation at a helical angle of 120 enhances interlaminar shear strength, mitigating buckling and delamination failures, thereby improving BH-helicoidal laminate's structural integrity and dynamic compressive properties. Further, the through-plane dynamically loaded samples displayed better compressive properties due to increased stiffness than in-plane samples. The PU rubber matrix was thermally softened at higher strain rates, enhancing the flow stress. The strengthening mechanism of the proposed composites was evaluated through Cowper-Symonds, strain rate sensitivity, and thermal activation volume parameter. Macroscopic and microscopic imaging was proposed to understand the damage behaviour of laminates as a function of loading direction. Overall, BH-helicoidal laminate is favoured for ballistic application due to its cost-effectiveness and sustainable design. © 2024 Elsevier LtdItem Impact of ply stacking sequence on the mechanical response of hybrid Jute-Banana fiber phenoplast composites(Institute of Physics, 2024) Maruthi Prashanth, B.H.; Ramesh, S.; Shivakumar Gouda, P.S.S.; Naik, G.M.; Sharma, P.; Jagadeesh, C.; Mahantesh, M.M.; Anne, G.Natural fiber composites are increasingly gaining popularity as a cost-effective and environmentally friendly alternative to synthetic fibers. Incorporating a variety of fibers enhances mechanical properties. The arrangement of fibers plays a crucial role in determining the mechanical characteristics of laminate composites. Therefore, the primary objective of this study is to investigate how the stacking order of jute (J) and banana (B) fibers affects the mechanical behaviour of composites made from phenolic resins. Four different fiber mat stacking sequences (J/B/B/J, B/J/J/B, J/B/J/B, and J/J/B/B) were used for developing the eco-fiber composites using the heat-press technique. Several mechanical parameters were assessed, including tensile strength, flexural strength, impact strength, and inter-laminar shear strength (ILSS). The experimental results indicated that the JBBJ composite exhibits superior tensile strength (46.65 MPa) and modulus (993 MPa) compared to the other composites due to the presence of high-strength jute fibers on the surface. Additionally, the flexural strength of the JBBJ composite (87.24 MPa) was found to be noteworthy. It was observed that the impact strength of jute fibers surpasses that of banana fibers. Consequently, the JBBJ composite demonstrates higher values for energy absorption (0.482 J) and impact strength (120 J m−1) compared to the other composites tested. Moreover, the JBBJ composite displays higher inter-laminar shear strength and hardness values compared to BJJB, JBJB, and JJBB by 30%, 35%, and 43%, respectively. Scanning electron microscope microphotographs reveal strong correlational fracture failure mechanisms, indicative of improved mechanical properties in the JBBJ composite. Based on the experimental results, it is evident that the JBBJ composite can be utilized in lightweight applications. © 2024 The Author(s). Published by IOP Publishing Ltd.Item Experimental and numerical investigation on the elastic properties of luffa–cenosphere-reinforced epoxy hybrid composite(John Wiley and Sons Inc, 2024) Gurjar, A.K.; Kulkarni, S.M.; Joladarashi, S.; Doddamani, S.Estimating the elastic characteristics of natural fiber-reinforced polymer composites such as luffa fiber reinforced with epoxy is challenging. The structure of luffa cylindrica is complex, like a three-dimensional natural fibrous mat, netting-like structure. The multiscale modeling of such structures is the challenge to be addressed. The prime objective of this work is to determine the specific elastic properties of luffa–cenosphere-reinforced epoxy (LCE) composite, considering the effect of filler volume fractions. Furthermore, multiscale modeling techniques, such as representative volume elements (RVEs) of finite element techniques with chopped, unidirectional, plain, and twill weaving fiber arrangements, were employed. The longitudinal modulus, transverse modulus, shear modulus, and Poisson's ratio were predicted through these modeling approaches. However, experimental and analytical methodologies, including the rule of mixture and Halpin–Tsai, were considered to validate the finite element analysis results. The elastic characteristics of LCE composite were therefore shown to be enhanced by increasing filler volume fraction. However, the cenosphere's 20% volume fraction has the highest elastic properties as determined by analytical, experimental, and computational models. Analytical and finite element simulation results were compared with the experimental results, and based on the findings, the most suitable (unidirectional, chopped, plain, and twill weaving) RVE was identified for finite element modeling of LCE composite for the evaluation of elastic properties. Results from practical approaches and the RVE twill weaving model showed good agreement, with less than 1% error, compared to the other analytical and finite element methods. Highlights: NFCs are gaining ground in polymer composites. Overcoming challenges in modeling of luffa fiber inside epoxy matrix. The study uses multiscale modeling with diverse fiber arrangements. Experimental and analytical methods used to confirm FEA results. Increased cenosphere volume fraction boosts LCE composite properties. © 2024 Society of Plastics Engineers.