Faculty Publications
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Item Interparticle interactions and lacunarity of mechano-chemically activated fly ash(Elsevier, 2015) Patil, A.G.; Shanmugharaj, A.M.; Anandhan, S.A class F fly ash was subjected to high-energy ball milling-induced mechano-chemical activation aided by a surfactant. The resultant nanostructured fly ash was characterized by various techniques. X-ray fluorescence results showed that the amount of iron oxide was reduced from 4.39% to 2.75% after pre-treatment of fly ash by magnetic separation. Ethyl acetate as the milling medium, a ball to powder ratio of 12:1 and 2wt% of surfactant reduced the average particle size of fly ash to 329nm and led to a specific surface area of 8.73m2/g. The decrease in crystallite size of mechano-chemically activated fly ash was confirmed from a reduction in peak intensity with a broadened amorphous phase by X-ray diffraction studies. X-ray photoelectron spectroscopic characterization illustrated that peak area of major elements (O, Si and Al) increased after milling. Morphological and FTIR studies revealed that the smooth and inert surface of the fly ash was converted to a rough and more reactive one after mechano-chemical activation. The surface modification of fly ash with the surfactant was determined from FTIR spectroscopy. Also, a fractal approach was used to characterize the lacunarity of the agglomerates in the nanostructured fly ash. © 2014 Elsevier B.V.Item Nanostructured Fly Ash as Reinforcement in a Plastomer-Based Composite: A New Strategy in Value Addition to Thermal Power Station Fly Ash(Springer Netherlands, 2016) Patil, A.G.; Mahendran, A.; Anandhan, S.Class-F fly ash (FA) from a coal-fired thermal power station was subjected to high energy ball milling-induced mechanochemical activation aided by a surfactant. Subsequently, ethylene-octene copolymer/mechanochemically activated FA (EOC/MCA-FA) composites were prepared by solution casting. The surface modification of FA was confirmed from contact angle measurements and FTIR spectroscopy, which accounts for a good interaction between MCA-FA and the polymer matrix. X-ray diffraction reveals that the crystallite size of quartz phase present in FA got reduced, while the relative lattice strain on it increased during milling. Morphological studies revealed that interfacial adhesion between the polymer and MCA-FA is good and this accounts for the improvement in mechanical properties of the composites even at the minimum filler loading. Flame retardance of the matrix polymer is improved by the addition of either fresh FA or MCA-FA. The results imply that FA is a valuable reinforcing filler for ethylene-octene copolymer and its mechanochemical activation is an effective strategy for its future use. © 2014, Springer Science+Business Media Dordrecht.Item Characterization of composites based on biodegradable poly(vinyl alcohol) and nanostructured fly ash with an emphasis on polymer-filler interaction(SAGE Publications Ltd info@sagepub.co.uk, 2016) Patil, A.G.; SelvaKumar, M.; Anandhan, S.A thermal power station fly ash (FA) was mechanochemically activated by high-energy ball milling that yielded nanostructured FA. This nanostructured FA was incorporated into biodegradable poly(vinyl alcohol) (PVA) matrix by solution mixing and ultrasonication. Transmission electron micrographs revealed that the smooth spherical particles of FA were changed into irregular and rough ones; in addition, the particle size of FA was reduced to a few hundred nanometers, and its specific surface area value increased after the high-energy milling process. All these factors, in turn, led to a thermodynamically favorable interaction between the mechanochemically activated FA and PVA as evidenced by Fourier transform infrared spectroscopy. The incorporation of a very small amount of the nanostructured FA led to an increase in crystallinity of the polymer matrix. The glass transition temperature of the PVA matrix increased by about 18°C when 5 wt% of the nanostructured FA was used as the reinforcement. © The Author(s) 2014.Item Microstructure and Adhesion Strength of Ni3Ti Coating Prepared by Mechanical Alloying and HVOF(Pleiades Publishing compmg@maik.ru, 2018) Reddy, N.C.; Ajay Kumar, B.S.; Ramesh, M.R.; Koppad, P.G.In the present work we report the development of Ni3Ti intermetallic compound by high energy ball milling of Ni and Ti powders. The ball milled powders were taken at various intervals (4, 6, 8, 10, and 11 h) to analyze the formation of NixTix intermetallic compounds. The ball milled powders were analyzed using scanning electron microscopy and X-ray diffraction. The layered shaped powder particles of Ni3Ti phase were formed after 11 h of ball milling, which was confirmed by X-ray peaks. Further High-Velocity Oxy-Fuel (HVOF) process was used to coat Ni3Ti and Ni3Ti + (Cr3C2 + 20NiCr) on MDN 420 steel. Both the coated materials displayed excellent cohesion with minimal porosity less than 2%. The tensile adhesion strength test was carried out on these coatings to check the bond strength. Out of the two the Ni3Ti coating showed excellent bond strength of 41.04 MPa compared to that of Ni3Ti + (Cr3C2 + 20NiCr) coating. © 2018, Pleiades Publishing, Ltd.Item Influence of microwave hybrid heating on the sliding wear behaviour of HVOF sprayed CoMoCrSi coating(Institute of Physics Publishing helen.craven@iop.org, 2018) Prasad, C.D.; Joladarashi, S.; Ramesh, M.R.; Srinath, M.S.; Channabasappa, B.H.CoMoCrSi superalloy powder (Tribaloy-T400) consists of intermetallic laves phase and primary eutectic phase of Co-rich solid solution. Processing of Tribaloy-T400 powder is carried out through high-energy ball milling (HEBM) technique to obtain a higher volume fraction of intermetallic laves phases. The feedstock is sprayed using high-velocity-oxy-fuel (HVOF) process on titanium grade-15 substrate. The coating microstructure is homogenized by microwave hybrid heating technique. Characterization of feedstock, as-sprayed and microwave fused coatings is done by using Scanning Electron Microscopy (SEM), Energy dispersive spectroscopy (EDS) and x-ray Diffraction (XRD). Porosity, surface roughness, microhardness, and bond strength are measured. Adhesive wear behavior of the coatings under the dry sliding condition is evaluated at an applied load of l0 and 20 N and temperature of 200, 400 and 600 °C Fused coating exhibit higher wear resistance than the as-sprayed coatings and substrate. The hard intermetallic laves phases which are amorphous (bulk metallic glass) in nature strengthen the coating at high temperatures. © 2018 IOP Publishing Ltd.Item Effect of milling time on production of aluminium nanoparticle by high energy ball milling(IAEME Publication, 2018) Rijesh, M.; Sreekanth, M.S.; Deepak, A.; Dev, K.; Surendranathan, A.O.High-energy ball milling is a promising and effective technique for the production of aluminium nanoparticles. Elemental aluminium powder of 325 mesh, 99.5% purity is taken for this investigation. A planetary ball mill, PM 100, with tungsten carbide balls of diameter 9.5 mm was used. The vial containing 62 g of powder and 620 g of tungsten carbide balls in the ratio 1:10 (wt/wt) was utilized. Toluene was used as a wet grinding media in order to reduce the heat produced during ball milling operation. Ball milling was carried out for 70 hours and the obtained nano-particles were characterized using wide angle X-Ray diffraction technique. The peaks were analyzed by using PANalytic X'pert HighScore software. Optimum milling time for producing nanoparticles of size 20-21 nm was found to be 50-60 hours. © 2018 IAEME Publication.Item Microstructure and tribological behavior of flame sprayed and microwave fused CoMoCrSi/CoMoCrSi-Cr3C2 coatings(Institute of Physics Publishing helen.craven@iop.org, 2019) Prasad, C.D.; Joladarashi, S.; Ramesh, M.R.; Srinath, M.S.; Channabasappa, B.H.This present work deals with the investigation of dry sliding wear behavior of CoMoCrSi and CoMoCrSi-Cr3C2 depositing on titanium substrate through Flame spray process, subsequently fused by the microwave hybrid heating process. Prior to the deposition of the coating, CoMoCrSi powder is milled by using high energy ball milling (HEBM) process and later 30% of Cr3C2 powder is added. Microstructural features and phase analysis of milled powders, as-coated and microwave fused coatings are inspected by using SEM with EDS and XRD process respectively. The coatings before and after fusing are tested for microhardness and bond strength by using a Vickers microhardness and universal tensile machines respectively. Dry sliding wear behavior of coatings before and after fusing is conducted against alumina counter face at ambient and elevated temperatures, also normal load is varied. The wear mechanism of both coatings is examined by employing XRD, SEM-EDS techniques. The fused coatings exhibit lower friction and better wear resistance compared with as-deposited coatings. The detailed results of each test of their coatings are discussed in this paper. © 2018 IOP Publishing Ltd.Item Effect of microwave heating on microstructure and elevated temperature adhesive wear behavior of HVOF deposited CoMoCrSi-Cr3C2 coating(Elsevier B.V., 2019) Prasad, C.D.; Joladarashi, S.; Ramesh, M.R.; Srinath, M.S.; Channabasappa, B.H.This research reports the improvement of high-temperature sliding wear resistance of a grade 15 titanium alloy protected by an HVOF sprayed CoMoCrSi-Cr3C2 coating. The coatings have been tested in as-sprayed condition and after a post-deposition microwave heating step. The powder feedstock has been manufactured by high energy ball milling. X-ray diffraction (XRD) and Scanning Electron Microscopy (SEM) equipped with the Energy Dispersive Spectroscopy (EDS) methods were used for coatings characterization. Surface roughness, microhardness, adhesion strength, and porosity of coatings were also measured. The wear test was conducted at an applied load of l0 N and 20 N with varying temperatures of 200 °C, 400 °C, and 600 °C under dry sliding conditions. Co3Mo2Si, Co7Mo6, Mo3Si, Co3Mo, and Co2Mo3 were the intermetallic laves phases generated in the CoMoCrSi feedstock during HEBM process. The microwave-fused coating exhibited metallurgical bonding, homogeneous structure, less porosity, and greater hardness as compared to as-sprayed coating. Microwave-treated coating revealed better wear property than an as-sprayed coating. This was mainly due to the intermetallic formation and metallurgical bonding in coatings. The fused coatings exhibit tribo-oxide layers during sliding action which was the main phenomenon of improving the wear resistance of the fused composite coatings. © 2019 Elsevier B.V.Item Comparison of Microstructural and Sliding Wear Resistance of HVOF Coated and Microwave Treated CoMoCrSi-WC + CrC + Ni and CoMoCrSi-WC + 12Co Composite Coatings Deposited on Titanium Substrate(Springer Science and Business Media B.V. editorial@springerplus.com, 2020) Prasad, C.D.; Joladarashi, S.; Ramesh, M.R.; Srinath, M.S.; Channabasappa, B.H.CoMoCrSi-WC + CrC + Ni and CoMoCrSi-WC + 12Co composite coatings are coated on titanium substrate by high velocity oxygen fuel method (HVOF). Prior to spraying, CoMoCrSi feedstock are processed through high energy ball milling (HEBM) in order improve the intermetallic laves phases and to reduce its particle size. The processed feedstock exhibits amorphous nature by improving laves phases and particle size of 60.12 ?m. Microwave heating energy is utilized as post heat treatment technique to improve the mechanical and metallurgical properties of as-sprayed coatings. Fused coatings reveals better properties in terms of surface roughness, porosity, microhardness and adhesion strength compared to as-sprayed coatings. Metallurgical bonding is observed in case of fused coatings due to diffusion of substrate elements. Frictional and wear behaviors have been investigated by a pin on disc apparatus at temperatures of 200 °C, 400 °C, and 600 °C under normal loads of 10 N and 20 N. Both wear trace and friction coefficients of the fused coatings are smaller than as-sprayed coatings and substrate at all test temperatures. The wear traces of fused coatings decreased with increasing the surface temperature due to the lubricant effect of cobalt oxides formed on the sliding surface. As a result, cobalt based cermet coatings are highly recommended as a durability improvement coating for the protection of sliding surface, such as high speed spindle. © 2020, Springer Nature B.V.Item Microstructural and Tribological Resistance of Flame-Sprayed CoMoCrSi/WC-CrC-Ni and CoMoCrSi/WC-12Co Composite Coatings Remelted by Microwave Energy(Springer, 2020) Prasad, C.; Joladarashi, S.; Ramesh, M.R.; Srinath, M.S.The hard facing composite coatings such as CoMoCrSi/30%WC-CrC-Ni and CoMoCrSi/30%WC-12Co are coated on grade-2 titanium substrate through Flame spray technique. Prior to deposition of coatings CoMoCrSi feedstock were processed using high energy ball milling to obtain intermetallic laves phases. The sprayed coatings are subjected to post-heat treatment through microwave energy to homogenize coating structure which reduces surface defects and to achieve metallurgical bonding. The as-sprayed and microwave treated coatings are examined for metallography analysis by using XRD, SEM–EDS and mechanical properties are estimated by using microhardness, universal tensile equipment. The high-temperature sliding wear tests are performed against alumina counterpart under dry conditions. The sliding wear test is conducted with normal loads of 10 N and 20 N at a sliding velocity of 1.5 m/s with a constant sliding distance of 3000 m. Microwave treated coatings obtained homogeneous structure and metallurgical bonding with improved hardness. Fused coatings revealed better wear resistance due to formation of oxides and fatigue spalling mechanism. © 2020, Springer Nature Switzerland AG.