Faculty Publications
Permanent URI for this communityhttps://idr.nitk.ac.in/handle/123456789/18736
Publications by NITK Faculty
Browse
14 results
Search Results
Item Influence of microwave hybrid heating on the sliding wear behaviour of HVOF sprayed CoMoCrSi coating(Institute of Physics Publishing helen.craven@iop.org, 2018) Prasad, C.D.; Joladarashi, S.; Ramesh, M.R.; Srinath, M.S.; Channabasappa, B.H.CoMoCrSi superalloy powder (Tribaloy-T400) consists of intermetallic laves phase and primary eutectic phase of Co-rich solid solution. Processing of Tribaloy-T400 powder is carried out through high-energy ball milling (HEBM) technique to obtain a higher volume fraction of intermetallic laves phases. The feedstock is sprayed using high-velocity-oxy-fuel (HVOF) process on titanium grade-15 substrate. The coating microstructure is homogenized by microwave hybrid heating technique. Characterization of feedstock, as-sprayed and microwave fused coatings is done by using Scanning Electron Microscopy (SEM), Energy dispersive spectroscopy (EDS) and x-ray Diffraction (XRD). Porosity, surface roughness, microhardness, and bond strength are measured. Adhesive wear behavior of the coatings under the dry sliding condition is evaluated at an applied load of l0 and 20 N and temperature of 200, 400 and 600 °C Fused coating exhibit higher wear resistance than the as-sprayed coatings and substrate. The hard intermetallic laves phases which are amorphous (bulk metallic glass) in nature strengthen the coating at high temperatures. © 2018 IOP Publishing Ltd.Item Evaluation of Wear Behaviour of Metal Injection Moulded Nickel Based Metal Matrix Composite(Springer Netherlands rbk@louisiana.edu, 2019) Veeresh Nayak, V.N.; Ramesh, M.R.; Desai, V.; Kumar Samanta, S.K.Metal injection moulding (MIM) is a near-net shape manufacturing technology for producing intricate parts, cost-effectively. MIM comprises combined techniques of plastic injection moulding and powder metallurgy. The present study focused on the development of the binder and fabrication of defect free MIM component. A wax-based binder system consisting of paraffin wax (PW), low density polyethylene (LDPE), polyethylene glycol (PEG-600) and stearic acid was established for MIM of NiCrSiB (70% Wt.) + Cr3C2-NiCr (30% Wt.) nickel based metal matrix composite (NMMC) powder. The feedstock was characterised through rheological properties at different temperatures. Injection temperature was determined from the rheological investigation of the feedstock having the 56% powder loading and 44% binder by volume. Sintering process was carried out with the temperature cycle in the range of 1250–1300 ?C under hydrogen purged atmosphere. The MIM components showed good and acceptable shrinkage in linear dimensions. The mechanical properties and wear behaviour of NMMC was studied using a pin-on-disc apparatus with alumina disc.Tests were performed under dry sliding conditions at room temperature and elevated temperatures of 200 and 400 ?C. Results shows that wear rate is maximum at 400 ?C for 40 N and lowest at room temperature for 10 N. Further wear mechanism was analysed using scanning electron microscope (SEM). © 2018, Springer Science+Business Media B.V., part of Springer Nature.Item Effect of microwave heating on microstructure and elevated temperature adhesive wear behavior of HVOF deposited CoMoCrSi-Cr3C2 coating(Elsevier B.V., 2019) Prasad, C.D.; Joladarashi, S.; Ramesh, M.R.; Srinath, M.S.; Channabasappa, B.H.This research reports the improvement of high-temperature sliding wear resistance of a grade 15 titanium alloy protected by an HVOF sprayed CoMoCrSi-Cr3C2 coating. The coatings have been tested in as-sprayed condition and after a post-deposition microwave heating step. The powder feedstock has been manufactured by high energy ball milling. X-ray diffraction (XRD) and Scanning Electron Microscopy (SEM) equipped with the Energy Dispersive Spectroscopy (EDS) methods were used for coatings characterization. Surface roughness, microhardness, adhesion strength, and porosity of coatings were also measured. The wear test was conducted at an applied load of l0 N and 20 N with varying temperatures of 200 °C, 400 °C, and 600 °C under dry sliding conditions. Co3Mo2Si, Co7Mo6, Mo3Si, Co3Mo, and Co2Mo3 were the intermetallic laves phases generated in the CoMoCrSi feedstock during HEBM process. The microwave-fused coating exhibited metallurgical bonding, homogeneous structure, less porosity, and greater hardness as compared to as-sprayed coating. Microwave-treated coating revealed better wear property than an as-sprayed coating. This was mainly due to the intermetallic formation and metallurgical bonding in coatings. The fused coatings exhibit tribo-oxide layers during sliding action which was the main phenomenon of improving the wear resistance of the fused composite coatings. © 2019 Elsevier B.V.Item Comparison of Microstructural and Sliding Wear Resistance of HVOF Coated and Microwave Treated CoMoCrSi-WC + CrC + Ni and CoMoCrSi-WC + 12Co Composite Coatings Deposited on Titanium Substrate(Springer Science and Business Media B.V. editorial@springerplus.com, 2020) Prasad, C.D.; Joladarashi, S.; Ramesh, M.R.; Srinath, M.S.; Channabasappa, B.H.CoMoCrSi-WC + CrC + Ni and CoMoCrSi-WC + 12Co composite coatings are coated on titanium substrate by high velocity oxygen fuel method (HVOF). Prior to spraying, CoMoCrSi feedstock are processed through high energy ball milling (HEBM) in order improve the intermetallic laves phases and to reduce its particle size. The processed feedstock exhibits amorphous nature by improving laves phases and particle size of 60.12 ?m. Microwave heating energy is utilized as post heat treatment technique to improve the mechanical and metallurgical properties of as-sprayed coatings. Fused coatings reveals better properties in terms of surface roughness, porosity, microhardness and adhesion strength compared to as-sprayed coatings. Metallurgical bonding is observed in case of fused coatings due to diffusion of substrate elements. Frictional and wear behaviors have been investigated by a pin on disc apparatus at temperatures of 200 °C, 400 °C, and 600 °C under normal loads of 10 N and 20 N. Both wear trace and friction coefficients of the fused coatings are smaller than as-sprayed coatings and substrate at all test temperatures. The wear traces of fused coatings decreased with increasing the surface temperature due to the lubricant effect of cobalt oxides formed on the sliding surface. As a result, cobalt based cermet coatings are highly recommended as a durability improvement coating for the protection of sliding surface, such as high speed spindle. © 2020, Springer Nature B.V.Item Performance, combustion and emission characteristics of a diesel engine fuelled with Schizochytrium micro-algae biodiesel and its blends(Taylor and Francis Ltd., 2022) Rajendra Prasad Reddy, B.; Rana Prathap Reddy, N.; Manne, B.; Srikanth, H.V.The use of the third-generation feedstock for biodiesel production has become increasingly popular over the past decade. Among the various third-generation feedstock identified, biodiesel synthesised from the microalgae attracted the attention of researchers throughout the world. The present research includes a study on the suitability of Schizochytrium microalgae biodiesel as an alternative fuel for the diesel engine. The investigation was carried out on the production, characterisation of Schizochytrium microalgae biodiesel through the transesterification process followed by performance, combustion and emission characteristics of a diesel engine fuelled with Schizochytrium microalgae biodiesel and its blends. The study revealed that the properties of biodiesel were obtained to meet the specified ASTM D6751 standards. The engine performance, combustion and emission characteristics were found to be satisfactory than those of fossil diesel. © 2020 Informa UK Limited, trading as Taylor & Francis Group.Item Understanding of synergy in non-isothermal microwave-assisted in-situ catalytic co-pyrolysis of rice husk and polystyrene waste mixtures(Elsevier Ltd, 2022) Sridevi, V.; Suriapparao, D.V.; Tukarambai, M.; Terapalli, A.; Ramesh, R.; Sankar Rao, C.S.; Gautam, R.; Moorthy, J.V.; Suresh Kumar, C.Rice husk (RH) and polystyrene (PS) wastes were converted into value-added products using microwave-assisted catalytic co-pyrolysis. The graphite susceptor (10 g) along with KOH catalyst (5 g) was mixed with the feedstock to understand the products and energy consumption. RH promoted the char yield (20–34 wt%) and gaseous yields (16–25 wt%) whereas PS enhanced the oil yield (23–70 wt%). Co-pyrolysis synergy induced an increase in gaseous yields (14–53 wt%) due to excessive cracking. The specific microwave energy consumption dramatically decreased in co-pyrolysis (5–22 kJ/g) compared to pyrolysis (56–102 kJ/g). The pyrolysis index increased (17–445) with the increase in feedstock quantity (5–50 g). The obtained oil was composed of monoaromatics (74%) and polyaromatics (18%). The char was rich in carbon content (79.5 wt%) and the gases were composed of CO (24%), H2 (12%), and CH4 (22%). © 2022 Elsevier LtdItem Microwave-assisted in-situ catalytic pyrolysis of polystyrene: Analysis of product formation and energy consumption using machine learning approach(Institution of Chemical Engineers, 2022) Terapalli, A.; Kamireddi, D.; Sridevi, V.; Tukarambai, M.; Suriapparao, D.V.; Sankar Rao, C.S.; Gautam, R.; Modi, P.R.Microwave-assisted catalytic pyrolysis is a prominent technology for the production of high-quality fuel intermediates and value-added chemicals from polystyrene waste. The objectives of this study were to understand the role of catalyst (KOH) on polystyrene (PS) pyrolysis. Pyrolysis experiments were conducted using a microwave oven at a power of 450 W and a temperature of 600 °C. Graphite susceptor (10 g) was used to achieve the required pyrolysis conditions. In addition, the design of experiments (DoE) with machine learning (ML) was used to understand the loading of PS (5 g, 27.5 g, and 50 g), and KOH (5 g, 7.5 g, and 10 g). The products including oil, gas, and char were collected in every experiment. The average heating rates achieved were in the range of 30–50 °C/min. The specific microwave power (microwave power per unit mass of feedstock) decreased with an increase in PS amount from 90 to 9 W/g. However, the specific microwave energy (microwave energy per unit mass of feedstock) (27–73 kJ/g) was in line with the average heating rate. The maximum yield of pyrolysis oil was found to be 95 wt%, which was obtained with a PS:KOH ratio of 27.5 g: 7.5 g. The oil yield increased from 80 to 95 wt% when the mass of the catalyst increased from 5 to 7.5 g. On the other hand, the gas yield (3–18 wt%) varied significantly and char yield (1–2 wt%) was not influenced. The yields predicted by ML matched well with the experimental yields. This study demonstrated the potential of KOH as a catalyst for PS pyrolysis technology as the formation of aliphatic hydrocarbons in the oil fraction was significantly promoted. © 2022 The Institution of Chemical EngineersItem The role of solvent soaking and pretreatment temperature in microwave-assisted pyrolysis of waste tea powder: Analysis of products, synergy, pyrolysis index, and reaction mechanism(Elsevier Ltd, 2022) Talib Hamzah, H.; Sridevi, V.; Seereddi, M.; Suriapparao, D.V.; Ramesh, R.; Sankar Rao, C.S.; Gautam, R.; Kaka, F.; Pritam, K.This study focuses on microwave-assisted pyrolysis (MAP) of fresh waste tea powder and torrefied waste tea powder as feedstocks. Solvents including benzene, acetone, and ethanol were used for soaking feedstocks. The feedstock torrefaction temperature (at 150 °C) and solvents soaking enhanced the yields of char (44.2–59.8 wt%) and the oil (39.8–45.3 wt%) in MAP. Co-pyrolysis synergy induced an increase in the yield of gaseous products (4.7–20.1 wt%). The average heating rate varied in the range of 5–25 °C/min. The energy consumption in MAP of torrefied feedstock (1386 KJ) significantly decreased compared to fresh (3114 KJ). The pyrolysis index dramatically varied with the solvent soaking in the following order: ethanol (26.7) > benzene (25.6) > no solvent (10) > acetone (6). It shows that solvent soaking plays an important role in the pyrolysis process. The obtained bio-oil was composed of mono-aromatics, poly-aromatics, and oxygenated compounds. © 2022 Elsevier LtdItem A review on analysis of biochar produced from microwave-assisted pyrolysis of agricultural waste biomass(Elsevier B.V., 2023) Ramesh, R.; Surya, D.V.; Sankar Rao, C.S.; Yadav, A.; Sridevi, V.; Remya, N.Every year the agricultural product processing industries produce large quantities of agricultural waste biomass (AWB). Whose disposal has become a serious issue concerning solid waste management due to environmental and health issues. Microwave-assisted pyrolysis (MAP) is an intriguing technology for producing valuable products from waste feedstocks. AWB is converted into a valuable product like biochar by using MAP. The conversion of AWB into biochar by MAP is influenced by several factors such as type of feedstock, pyrolysis temperature, residence time, pressure, heating rate, susceptor, particle size, and microwave power. However, no review article is available to understand the role of MAP on biochar production from AWB. The current review focused on understanding the fundamentals of biochar production. It also reviews the challenges in producing biochar process by compatible, acceptable, and sustainable and its future directions to gain economic benefits even at small-scale applications. The generation of biochar from MAP and its uses in agriculture are discussed. The current review would address the knowledge gap and highlight the critical implications in biochar production and applications. © 2023 Elsevier B.V.Item Synergistic effects and product yields in microwave-assisted in-situ co-pyrolysis of rice straw and paraffin wax(Institution of Chemical Engineers, 2024) Hamzah, H.T.; Sridevi, V.; Surya, D.V.; Ramesh, P.; Sankar Rao, C.; Palla, S.; Abdullah, T.A.Microwave-assisted pyrolysis is one of the most efficient methods for solid waste management. This study employed microwave-assisted catalytic co-pyrolysis to convert Paraffin wax (PW) and rice straw (RS) into valuable char, gas, and oil products. KOH and graphite were used as the catalyst and susceptor, respectively. The RS and PW blend served as the feedstock (with a blend ratio of 0–10 g). The yields of co-pyrolysis at different blending ratios of RS: PW exhibited variations in char content (ranging from 9.8% to 22.6% by wt.), oil production (ranging from 34.1% to 76.9% by wt.), and gas formation (ranging from 13.2% to 47.5% by wt.). The effects of the RS: PW ratio on the average heating rate, feedstock conversion, and product yields were also investigated. Analyses were performed to assess the synergistic impacts on product yields, average heating rates, and conversion factors. Notably, co-pyrolysis synergy led to increased oil and char production. Furthermore, we conducted FTIR analysis on the oil and char produced through the catalytic co-pyrolysis of RS: PW. In conjunction with co-pyrolysis synergy, the catalyst facilitated the formation of amides, alkenes, aliphatic compounds, and aromatic compounds. © 2023 The Institution of Chemical Engineers