Faculty Publications
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Item Effect of bath composition and operating parameters on deposit character and corrosion behaviour of Zn-Ni alloy(2008) Venkatakrishna, K.; Tangaraj, V.; Hegde, A.Electrodcpositcd Zn-Ni alloys arc extensively used as protective coatings for steel substrates and hence:lhe studies, on the factors which enhance corrosion resistance are of considerable significance. The present work details the optimization of acid chloride bath for bright Zn-Ni alloy over mild steel and study of the parameters which influence Ni content in the deposit. Use of sulphanilic acid and gelatin was found to show significant effect on brightness of the deposit. The effect of molar ratio of Ni+2/Zn+2 in the bath on limiting current density of nickel deposition was emphasized. Under no conditions of bath compositions and operating parameters studied, the change in codeposition behaviour from anomalous to normal type was observed. The wt. %Ni in the deposit was found to be the independent factor of its corrosion resistance. The photomicrograph of electroplates confirmed that superior corrosion resistance is due to good surface morphology. Tjhe effect of bath composition, current density (c.d.), pH and temperature on appearance, hardness and corrosion resistance oi.deposits were studied and discussed. Corrosion behaviour of electroplates has been studied by Tafel's extrapolation method. Electrochemical impedance spectroscopy analysis revealed that superior corrosion resistance of Zn-Ni alloys coatings at optimized current density is due to' barrier resistance at the interface of deposit and medium. Formation Of n-typc semiconductor film at the interface was confirmed by Mott-Schottky plot. Addition of small amount of cadmjutrrchloride did not increase corrosion resistance.Item Synergistic effect of gelatin and glycerol on electrodeposition of Zn-Ni alloy(2013) Rao, V.R.; Hegde, A.C.The use of organic compounds which improves corrosion resistance has attracted growing interest in electroplating technology. In this direction, this article presents the experimental results of electrodeposition of Zn-Ni alloy on mild steel (MS) from acid chloride bath using gelatin and glycerol as additives. The bath composition and operating parameters have been optimized by the conventional Hull cell method. The effect of gelatin and glycerol, individually and in combination on the deposition process, was identified by a cyclic voltammetry (CV) study at different scan rates. Bright deposition of Zn-Ni alloy was found at optimal current density (c.d.) due to the preferential deposition of gelatin and glycerol by controlling the Ni content of the alloy. The CV study demonstrated that alloy deposition is diffusion controlled when additives were used individually and is adsorption controlled when used in combination. Corrosion behaviors at different current densities (c.d.s) were evaluated by potentiodynamic polarization and electrochemical impedance (EIS) methods. The surface morphology and phase structure of the coatings were analyzed by field emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD) studies. The experimental results revealed that both gelatin and glycerol have synergistic effects in improving the electrocrystallization process and, hence, the corrosion stability of the coatings. At an optimal c.d. (3.0 A dm-2), the Zn-Ni alloy coating showed peak performance against corrosion with the least corrosion rate. Better corrosion protection at optimal c.d., which was attributed to specific Zn(101), ?-(411,330), and Zn(103) reflections, is evidenced by the XRD study. © 2013 The Minerals, Metals & Materials Society and ASM International.Item Corrosion inhibition of aluminum type 6061 Al-15 vol. pct. SiC(p) composite in 0.5-M sodium hydroxide solution by 4-amino-5-phenyl-4H-1,2,4-triazole-3-thiol(Emerald Group Publishing Ltd. Howard House Wagon Lane, Bingley BD16 1WA, 2014) Reena Kumari, P.D.; Nayak, J.; Nityananda Shetty, A.Purpose: The purpose of this paper is to report the studies on the corrosion inhibition property of 4-amino-5-phenyl-4H-1,2,4-triazole-3-thiol (APTT) for the corrosion of 6061 Al-15 vol. pct. SiC(p) composite. Design/methodology/approach: The corrosion behavior of 6061 Al-15 vol. pct. SiC(p) composite was studied at different temperatures in 0.5-M sodium hydroxide (NaOH) solution in the presence of APTT by potentiodynamic polarization (PDP) and electrochemical impedance spectroscopic techniques. The effect of inhibitor concentration and temperature on the inhibitor effect of APTT was studied. The surface morphology of the metal surface was investigated by scanning electron microscopy. The activation parameters for the corrosion of the composite and base alloy, as well as the thermodynamic parameters for the adsorption of APTT on the composite and alloy surfaces, were calculated. Findings: The inhibition efficiency of APTT increases with the increase in the concentration of the inhibitor and decreases with the increase in temperature. The adsorption of APTT on the composite was found to be through physisorption, obeying Langmuir's adsorption isotherm. APTT acts as a mixed inhibitor with predominant cathodic action on the composite. Practical implications: APTT can be used as an inhibitor for the corrosion of 6061 Al-15 vol. pct. SiC(p) composite in the NaOH medium. Originality/value: This paper provides information regarding the corrosion inhibition property of APTT on 6061 Al-15 vol. pct. SiC(p) composite. An attempt was made to explain the mechanism of the inhibition action by APTT. © Emerald Group Publishing Limited.Item Anticorrosion Performance of Electrochemically Produced Zn-1% Mn-Doped TiO2 Nanoparticle Composite Coatings(Springer New York LLC barbara.b.bertram@gsk.com, 2015) Punith Kumar, M.K.; Venkatesha, T.V.; Pavithra, M.K.; Nithyananda Shetty, A.The Zn-TiO2 composite coatings were electrodeposited on mild steel using sulfate plating bath dispersed with 1% Mn-doped TiO2 nanoparticles. The agglomeration state and charge on the particles in plating condition were analyzed by zeta potential and particle size distribution measurements. The change in microstructure and morphology in composite coatings was analyzed by x-ray diffraction, energy-dispersive x-ray diffraction, and Scanning electron microscopic analyses. The corrosion behavior of the coatings was tested by electrochemical methods such as Tafel polarization and Electrochemical Impedance study. The increased charge transfer resistance with reduced corrosion rate was observed for composite coatings compared to pure zinc coating. The morphology and corrosion behavior of the composite coatings are correlated with pure zinc coating properties. © 2015, ASM International.Item Corrosion behavior of 6061/Al-15 vol. pct. SiC(p) composite and the base alloy in sodium hydroxide solution(Elsevier B.V., 2016) Reena Kumari, P.D.; Nayak, J.; Nityananda Shetty, A.The corrosion behavior of 6061/Al-15 vol. pct. SiC(p) composite and 6061 Al base alloy was investigated in a sodium hydroxide solution. The electrochemical parameters were derived from potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) techniques. The results showed that the corrosion resistance of the composite was lower than that of the base alloy in selected corrosion media. The corrosion rates of both the composite and the base alloy increased with the increase in the concentration of sodium hydroxide and also with the increase in temperature. The surface morphology of the metal surface was investigated using scanning electron microscope (SEM). Activation energy was evaluated using Arrhenius equation, and enthalpy of activation and entropy of activation values were calculated using transition state equation. © 2012Item Influence of ceramic top coat and thermally grown oxide microstructures of air plasma sprayed Sm2SrAl2O7 thermal barrier coatings on the electrochemical impedance behavior(Elsevier B.V., 2018) Baskaran, T.; Arya, S.B.Electrochemical impedance spectroscopy (EIS) technique is used to examine the top coat and thermally grown oxide (TGO) microstructures of Samarium Strontium Aluminate (SSA) thermal barrier coatings (TBCs) after exposed to pre-oxidation and oxidation at 1050 and 1100 °C, respectively. EIS spectra showed that the three relaxations frequencies in Bode plot corresponded to SSA top coat, TGO, and TGO-bond coat interface. A significant reduction in polarization resistance of SSA top coat and increase in capacitance for different pre-oxidation times of 10, 20 and 30 h are being found due to increasing the defects (pores and cracks) of about 13, 29 and 45%, respectively at 1050 °C. The reduction in bi-axial residual stresses was calculated to be about 57% as a consequence of decrement in top coat resistance. The growth of SSA TGO was found from 10 to 20 h of pre-oxidation treatment caused to decrease the capacitance which indicates the presence of highly enriched ?-Al2O3 at the bond coat-top coat interface. The highest charge transfer resistance and lowest capacitance were found to be about 0.48 × 106 ? cm2 and 1.1 nF cm?2 respectively for 20 h of pre-oxidation which could reflect the overall impedance kinetics of TBC system (SSA top coat and TGO) at the TGO-bond coat interface. The impedance responses of SSA top coat, TGO, and TGO-bond coat interface were reduced drastically after oxidation at 1100 °C for 10 h pre-oxidized specimen as compared to 20 and 30 h due to the compositional change of pure ?-Al2O3 based TGO into more conductive NiCr2O4. The lowest diffusion coefficient, DCr3+ in the NiO lattice which reduced the formation of metal ion vacancies at the TGO-top coat interface caused to exhibit higher TGO resistance for 20 h pre-oxidized specimens over 10 and 30 h after oxidation at 1100 °C. © 2018 Elsevier B.V.Item Effect of hydrodynamics on the flow accelerated corrosion (FAC) and electrochemical impedance behavior of line pipe steel for petroleum industry(Elsevier Ltd, 2019) Ajmal, T.S.; Arya, S.; Udupa, K.R.The present work focuses on the flow accelerated corrosion (FAC) study of API X70 steel in a synthetic solution of oilfield water under a turbulent flow with 3 m/s velocity in a loop system. Multiple electrodes are located at intrados and extrados of the 90° pipe elbow. The influence of flow on corrosion and passivation were examined using potentiodynamic polarization tests and electrochemical impedance spectroscopy (EIS) tests. Corrosion current density for all the located specimens at intrados and extrados of the elbow are found to be increased however charge transfer resistances were significantly decreased along the fluid flow path. Corrosion rates of the electrodes located at the intrados are more than that at the extrados. Shear stresses are simulated using computational fluid dynamics (CFD) method and it is observed that the corrosion rate is inversely promotional to shear stresses. Surface morphology and corrosion products were examined using SEM and Raman spectroscopy. Raman spectroscopy indicates that the compositions of corrosion compounds formed by FAC are FeCO3, ?-Fe2O3, ?-Fe2O3, ? – FeOOH, and ? – FeOOH. © 2019Item High power density and improved H2 evolution reaction on MoO3/Activated carbon composite(Elsevier Ltd, 2020) Sangeetha, D.N.; Holla, R.S.; Badekai Ramachandra, B.; Muthu, M.The formation of hexagonal MoO3 (h- MoO3) microrods was favoured at lower pH in the hydrothermal synthesis method. Symmetric and Hybrid supercapacitors were fabricated using h-MoO3/plastic bottle derived activated carbon (PAC) composite in 1 M Na2SO4 aqueous electrolyte. The operating voltage for the aqueous electrolyte was maximized to 1.6 V with this combination. The wide operating voltage led to a maximum specific capacitance of 211 Fg-1, power density of 287 W kg?1 and 79% efficiency even at 5000 charge-discharge cycles for the hybrid supercapacitor combination. The combined effect of PAC micropores along with the 1-D rod-shaped h-MoO3, helped in faster charge-transfer, hence increasing the efficiency of supercapacitors. Further, the composites of defective PAC (PDAC) together with the h-MoO3 when tested for hydrogen evolution reactions (HER), provided lesser onset potential and Tafel slope values of ?0.23 mV and ?93 mVdec?1. There was a change in the structural environment of carbon due to the heteroatom doping and dedoping producing defects in PAC, termed as PDAC. These defects together with the hexagonal microrods of MoO3 provided fast electron transfer towards hydrogen adsorption/desorption hence effectively producing H2. © 2019 Hydrogen Energy Publications LLCItem Compositionally Modulated Multilayered Zn-Co Deposits for Better Corrosion Resistance(Springer, 2020) Bhat, R.S.; Venkatakrishna, K.; Nayak, J.; Hegde, A.C.Zn-Co compositionally modulated multilayer alloy (CMMA) deposits have been developed onto mild steel using single bath technique. Multilayer alloy coatings have been galvanostatically produced using square current pulses. The switched cathode current density and number of layers have been designed for improved corrosion resistance. Experimental data revealed that multilayer coating with 120 layers at 10/30 mA/cm2 demonstrated ~ 125 times higher resistance to corrosion than monolayer alloy coating of the same thickness. The improved corrosion resistance of multilayer coatings is due to small changes in the wt.% cobalt, leading to change in the phase structure of deposit in alternate layers. The defects and failures occurring in a single layer in the deposition process are covered by the alternatively deposited coating layers. Therefore, the direction of the corrosive agent is extended or blocked. Further, the better corrosion resistances afforded by Zn-Co CMMA coatings were explained through changes in electronic properties at the interface, supported by Mott-Schottky’s plot. However, the decrease of corrosion resistance at a high degree of layering is attributed to the less relaxation time for redistribution of solutes in the diffusion layer, during plating. Potentiodynamic polarization and electrochemical impedance data showed its good protection ability. The enhanced corrosion resistance of multilayered deposits is due to small change in cobalt content, leading to alter the phase structure of the alternate-layers of the deposits. The structural morphology and the topographical structure of the coating were analyzed by scanning electron microscopy and atomic force microscopy. Evaluation of the chemical composition of the alloy coatings was carried out by x-ray photoelectron spectroscopy. © 2020, ASM International.Item Effective inhibition of mild steel corrosion by 6-bromo-(2,4-dimethoxyphenyl)methylidene]imidazo [1,2-a]pyridine-2-carbohydrazide in 0.5 M HCl: Insights from experimental and computational study(Elsevier B.V., 2021) Vranda Shenoy, K.; Venugopal, P.P.; Reena Kumari, P.D.; Chakraborty, D.A new inhibitor, 6-bromo-(2,4-dimethoxyphenyl)methylidene]imidazo [1,2-a]pyridine-2-carbohydrazide (DMPIP) was evaluated as a corrosion inhibitor for Mild Steel (MS) in 0.5 M HCl solution at 303–323 K using potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) techniques. Both the techniques confirmed an increase in inhibition efficiency with the concentration of DMPIP but decrease with temperature. The highest inhibitive action (96.7%) was registered at 303 K for 500 ppm of DMPIP concentration. Polarization study revealed mixed inhibition action by DMPIP. Nyquist plot obtained for MS using EIS technique showed two capacitive loops on addition of inhibitor to HCl solution confirmed the inhibitory action of DMPIP via adsorption at the metal/solution interface. The surface morphology analysis was carried out by SEM, EDX and FTIR techniques. The adsorption process was demonstrated using Langmuir's adsorption isotherm model. The thermodynamic parameters (?Goads, ?Hoads) indicated that the adsorption was spontaneous and done by physisorption. Further, quantum chemical studies using Density Functional Theory (DFT) elucidated that the formation of Fe-DMPIP complex presumably due to the interaction of protonated form of DMPIP with the empty d orbitals of the iron atom. © 2021 Elsevier B.V.