Faculty Publications
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Item Significant aspects on thermal degradation of hybrid biocomposite material(2013) Saravana Bavan, B.D.; Mohan Kumar, G.C.Interest in use of bio fibers is increasing rapidly in structural and automotive applications because of few important properties such as low density, mechanical properties, renewability, biodegradation and sustainability. The present work is focused on fabricating a hybrid bio-composite material processed through compression molding technique. Natural fibers of maize and jute with bio polymeric resin of epoxidized soya bean oil are used as a matrix in obtaining a hybrid bio composite material. Thermal degradation of the prepared material is studied through Thermal gravimetric analyzer. Chemical treatment of the fibers was performed to have a better adhesion between the fibers and the matrix. The work is also surveyed on various parameters influencing the thermal properties and other aspects for a hybrid bio composite material. © 2013 AIP Publishing LLC.Item Mechanical and sliding wear properties of multi-layered laminates from glass fabric/graphite/epoxy composites(Elsevier Ltd, 2013) Shivamurty, B.; Bhat, K.; Anandhan, S.Multi-layered laminates of bi-directionally woven E-glass fabric/epoxy with different loading of graphite particles were made by hand layup followed by compression molding. Tensile and flexural behaviors, impact strength, hardness and density of these laminates were determined. Wear behaviors of these composites were investigated by a pin-on-disc wear test apparatus. Specific wear rates of these composites strongly depend on their filler content and applied normal loads. The hybrid composite containing 3 wt% of graphite exhibits the optimum mechanical and wear performances. A further increase in the graphite content increases the specific wear rate and deteriorates the mechanical behavior. The lowest (? e)-1 factor (the reciprocal of the product of tensile strength and elongation at break) signifies the lowest specific wear rate. The results of the morphology study of the wear test specimens support the results of the wear test. © 2012 Elsevier Ltd.Item Tensile, impact, and vibration properties of coconut sheath/sisal hybrid composites: Effect of stacking sequence(SAGE Publications Ltd, 2014) Krishnasamy, K.S.; Siva, I.; Nagarajan, N.; Jeyaraj, P.; Winowlin Jappes, J.W.This work addresses the tensile, impact, and free vibration properties of sisal/coconut sheath fiber hybrid-reinforced unsaturated polyester composites. The hybrid composites are fabricated using a compression molding technique with varying stacking sequences under as-received or chemically treated conditions. The chemical treatments (alkali and tri-chloro vinyl silane) have shown better performance than untreated composites. Furthermore, the silane-treated composite shows enhanced static mechanical and free vibration properties for all stacking sequences relative to the other two cases. From the experimental results, the silane-treated coconut sheath/sisal/coconut sheath hybrid stack is found to be an optimum stacking sequence for better properties. Further, an encouraging damping factor value is also observed for the optimum stacking sequence. The failure mechanism of interfacial de-bonding between the fibers and the matrix is analyzed with the aid of scanning electron microscopy. © The Author(s) 2014 Reprints and permissions: sagepub.co.uk/journalsPermissions.nav.Item Statistical analysis of flexural modulus of cenospheres-reinforced, recycled poly(ethylene terephthalate) using Taguchi method(SAGE Publications Ltd, 2014) Prabhu, B.K.; Dudse, S.; Kulkarni, S.M.Statistical methods are playing an important role in the design and analysis of engineering experiments. One such method called Taguchi method is found to provide sufficient information to optimize a process with the use of minimum number of experiments. This article presents systematic application of Taguchi method for optimizing the process parameters of compression moulding process. The response under consideration is flexural modulus. The study includes the use of recycled polyethylene terephthalate reinforced with fly ash cenospheres. The use of these recycled materials is promising to reduce the cost of the engineering parts and help nature by increasing waste utilization. A model for flexural modulus is designed and verified through experiments. The outcome from analysis of variance brings out the facts that moulding pressure, moulding temperature and weight fraction of cenospheres are the three most significant parameters of flexural modulus, contributing 59.44, 21.45 and 7.75%, respectively. The optimum set values for these parameters are found to be 5 MPa, 50°C and 15%. The proposed quadratic model for flexural modulus proves to be well in agreement with the experimental results. © The Author(s) 2013.Item Experimental investigation on buckling and free vibration behavior of woven natural fiber fabric composite under axial compression(Elsevier Ltd, 2017) RAJESH, M.; Jeyaraj, J.Influence of axial compression load on buckling and free vibration characteristics of natural fiber fabric polymer composite beam is analyzed experimentally. Critical buckling strength, free vibration frequencies and modal loss factors are obtained and analyzed. It is found that buckling strength increases with number of layers of fabric in composite. It is also observed that weaving pattern of the fabric influences buckling strength of the composite and basket type woven fabric enhances the buckling strength compared to plain and herringbone woven fabric composites. Sandwich composites with glass fiber fabric facing layer and natural fiber fabric as core layer having higher buckling strength. Free vibration frequency reduces with increase in axial compression load while modal damping factor increases in the pre-buckling region. However, this behavior reverses in the post-buckling region. The load-deflection obtained experimentally is compared with finite element result obtained considering the geometric non-linearity. © 2016 Elsevier LtdItem Development of glass microballoon/HDPE syntactic foams by compression molding(Elsevier Ltd, 2017) Jayavardhan, M.L.; Bharath Kumar, B.R.; Doddamani, M.; Singh, A.K.; Zeltmann, S.E.; Gupta, N.Thermoplastic resins are widely used in consumer products and industrial components. There is a significant interest in weight reduction of many of those components. Although glass hollow particle filled lightweight syntactic foams with thermoset matrices have been studied in detail, studies on thermoplastic syntactic foams are scarce. The present study is focused on developing a compression molding based processing method for glass microballoon/high density polyethylene (GMB/HDPE) syntactic foams and studying their mechanical properties to develop structure-property correlations. Blending of GMB in HDPE is carried out using a Brabender mixer with processing parameters optimized for minimal filler breakage. Flexural and tensile test specimens are compression molded with 20, 40 and 60 vol% of GMB. Particle fracture increases with increasing GMB content due to increased particle to particle interaction during processing. Additionally, increasing wall thickness makes GMBs stronger and results in reduced particle fracture. Flexural modulus increases while strength decreases with increasing filler content. Tensile strength decreases with increasing filler content, while tensile modulus is relatively unchanged. GMB volume fraction has a more prominent effect than the wall thickness on the mechanical properties of syntactic foams. Specific moduli of GMB/HDPE foams are superior while specific strength is comparable to neat HDPE. © 2017 Elsevier LtdItem Eco-friendly lightweight filament synthesis and mechanical characterization of additively manufactured closed cell foams(Elsevier Ltd, 2019) Patil, B.; Bharath Kumar, B.R.; Bontha, S.; Balla, V.K.; Powar, S.; Hemanth Kumar, V.H.; Suresha, S.N.; Doddamani, M.Environmentally pollutant fly ash cenospheres (hollow microballoons) are utilized with most widely consumed, relatively expensive high density polyethylene (HDPE) for developing lightweight eco-friendly filament for 3D printing of closed cell foams. Cenospheres (20, 40 and 60 by volume %) are blended with HDPE and subsequently extruded in filament to be used for 3D printing. Cenosphere/HDPE blends are studied for melt flow index (MFI) and rheological properties. MFI decreases with cenospheres addition. Complex viscosity, storage and loss modulus increase with filler loading. DSC results on the filament and printed samples reveal increasing crystallization temperature and decreasing crystallinity % with no appreciable change in peak melting temperature. Cooling rate variations exhibit crystallinity differences between the filament and the prints. CTE decreases with increasing cenosphere content resulting in lower thermal stresses and under diffusion of raster leading to non-warped prints. Micrography on freeze fractured filament and prints show cenospheres uniform distribution in HDPE. Intact cenospheres lower the foam density making it lightweight. Tensile tests are carried out on filaments and printed samples while flexural properties are investigated for 3D prints. Cenospheres addition resulted in improved tensile modulus and decreased filament strength. Tensile and flexural modulus of printed foams increases with filler content. Results are also compared with injection molded samples. Printed foams registered comparable tensile strength. Specific tensile modulus is noted to be increased with cenospheres loading implying weight saving potential of 3D printed foams. Property map reveals printed foams advantage over other fillers and HDPE composites synthesized through injection and compression molding. © 2019 Elsevier LtdItem Fracture toughness of flax braided yarn woven PLA composites(Bellwether Publishing, Ltd., 2021) Kanakannavar, S.; Jeyaraj, J.Flax fiber braided yarn plain woven fabric reinforced Poly Lactic Acid (PLA) bio-composites are fabricated using film stacking and hot-press compression molding method. Effect of fiber weight fraction on tensile and fracture properties of the bio-composites is studied and fractured surfaces are analyzed using scanning electron microscope (SEM) images. It is found that tensile modulus and strength increases by 62.11 and 59.75% respectively for 35 wt.% of the braided fabric reinforcement compared to pristine PLA. Fracture toughness study is performed on single-edge-notched-bend (SENB) specimens using three point bending method. It is found that plane-strain fracture toughness (KIC) and strain energy release rate (GIC) values of the PLA composites are 71.61 and 124% higher than pure PLA for 35 wt.% braided fabric reinforcement. KIC values of the braided fabric reinforced PLA composites are much high compared to similar natural fiber composites reported in literature. This is attributed to high resistance offered by the interweaving yarns of the braided fabric hence more energy is required to begin crack propagation compared to other typical forms of reinforcement. © 2021 Taylor & Francis Group, LLC.Item Effect of ketjenblack and barium titanate on the piezoresistive behaviour of silicone rubber particulate composites(IOP Publishing Ltd, 2021) Manohar Shankar, B.S.; Hiremath, H.; Kulkarni, S.M.In the present study, silicone rubber reinforced with ketjenblack and barium titanate were fabricated using high temperature compression molding method. These particulate composites are characterized for piezoresistive sensitivity. Ketjenblack and barium titanate are the conducting and dielectric fillers in the high temperature vulcanized silicone rubber matrix. The effects of ketjenblack and barium titanate fillers, filler loading, amount of curing agent, curing temperature and mixing time on the piezoresistive properties of these composites were investigated. The piezoresistive sensitivity recorded maximum values of 3.7(10-3) (kPa)-1 for dielectric and dielectric-conductive composites. The linear variation of normalized resistance change was observed for change in pressure up to 20 kPa. The dielectric composite sensitivity increases with reduction in dielectric filler and curing agent loadings, increasing with mixing time and curing temperature. The piezoresistive sensitivity for dielectricconductive composites depends on ketjenblack and barium titanate filler loading. These composites demonstrate interaction effects among the factors. © 2021 The Author(s). Published by IOP Publishing Ltd.Item Thermal and Flammability Properties of Glass Fabric/MWCNT/Epoxy Multilayered Laminates(Korean Institute of Electrical and Electronic Material Engineers, 2021) Shivamurty, B.; Anandhan, S.; Bhat, K.U.; Thimmappa, B.H.S.Multiwalled Carbon Nano Tube (MWCNT) filled glass fabric reinforced epoxy composites (MWCNT/GEC), and neat GEC were prepared by hand-lay-up followed by hot compression molding method. As per the ASTM standard, specimens were prepared and investigated the influence of the addition of MWCNTs on flammability properties of GEC through the UL-94 vertical flammability test and the limiting oxygen index (LOI) method. The thermal degradation was studied by thermogravimetric analysis (TGA). It was found that the GEC improved upon the thermal stability and fire-retardant properties due to the addition of MWCNTs. It was observed that the 0.3 wt.% MWCNTs-glass fabric reinforced epoxy composite (0.3MWCNT/GEC) exhibits better properties than neat GEC and 0.075 wt.% MWCNT-glass fabric reinforced epoxy composite (0.075MWCNT/GEC) and 0.15 wt.% MWCNT-glass fabric reinforced epoxy composites (0.15MWCNT/GEC). Hence, this material may be suitable for electrical devices and appliances based on the other required properties’ further fulfillment. © 2021, The Korean Institute of Electrical and Electronic Material Engineers.