Faculty Publications
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Item Performance enhancement of RC frames using welded wire fabrics - An experimental investigation(2010) Prashanth, M.H.; Chinnagiri Gowda, H.C.; Babu Narayan, K.S.; Ramana, K.V.The paper presents the performance enhancement of RC frames using welded wire fabrics to appraise beneficial effects of welded wire fabrics as lateral reinforcement in Reinforced Concrete elements. The RC frames subjected to lateral loading have been simulated to rhombus frame with vertical loading. The experimental investigation has been done on rhombus frame with vertical loading. Experimental program involved details of test specimens, test set-up and instrumentation. Comparison of conventional bare frames has been done for frame with welded wire fabrics as lateral reinforcement at discrete zone and frame with welded wire fabrics as lateral reinforcement throughout the length for the same volume fraction. Results of Experimental investigation have been reported from which the discussions and conclusions had been drawn. © 2010 Cafet-Innova Technical Society.Item Role of surface roughness in pool boiling with Alumina-water nanofluid on a horizontal wire surface(International Information and Engineering Technology Association, 2011) Hegde, R.N.; Rao, S.S.; Reddy, R.P.Boiling heat transfer is one of the major phenomenon which of late, has drawn the attention of many researchers and scientists throughout the world. With nanofluids, further boost is given in heat transfer enhancement. This research paper is the study of heat transfer enhancement using Alumina nanofluid in different volume concentrations ranging from 1 to 9%. The role of surface roughness on critical heat flux enhancement (CHF) in pool boiling with nanofluids was experimentally studied using a 36 gauge NiCr wire at atmospheric pressure. Experimentation included i) investigations on boiling heat transfer subjecting the wire surface to Alumina nanofluid at higher volume concentrations and ii) investigations on surface roughness due to surface coating, subjecting the wire surface to a single heating cycle with different volume concentrations of Alumina nanofluid. Boiling of nanofluid resulted in nanoparticle deposition and subsequent roughning of the wire surface. To substantiate the nanoparticle deposition and its effect on critical heat flux, investigation was done by studying the surface roughness and SEM images of the wire surface. The experimental results show the evidence of nanoparticle deposition on the wire surface and its effect on CHF enhancement and deterioration in pool boiling heat transfer.Item Performance appraisal of RC beams using welded wire fabrics as lateral reinforcement in seismic zones(CAFET INNOVA Technical Society 1-2-18/103, Mohini Mansion, Gagan Mahal Road, Domalguda, Hyderabad 500029, 2011) Gowda, H.C.C.; Babu Narayan, K.S.; Venkataramana, K.Ductility is the key to design earthquake resistant structures. More rigid the structure or the element, more it attracts inertia forces. Structures and elements of infinite rigidity are out of question. Codes of practice also advocate design philosophies wherein effects of small earthquakes are to be absorbed with little or no damage, medium with damage to such extents that rehabilitation is possible and large earthquake effects to be catered without collapse. To absorb the tremendous energies that are input to structures and elements unless ductility is ensured, performance levels proposed by codes and standard practices cannot be attained. Lateral ties hold longitudinal reinforcement of R.C.elements in place and also confine the concrete. The basis of the present work is the usage of welded wire fabrics as lateral reinforcement in RC beams. A series of beams were tested with lateral ties and welded wire fabric at discrete locations and welded wire fabric alone throughout the beam with different mesh opening sizes. This paper presents the encouraging results with marginal increase in strength and considerable improvement in ductility in addition to reduced crack widths as observed for specimens having welded wire fabric with smaller mesh openings as lateral reinforcement by confining concrete. © 2011 CAFET-INNOVA TECHNICAL SOCIETY. All rights reserved.Item Experimental studies on CHF enhancement in pool boiling with CuO-water nanofluid(2012) Hegde, R.N.; Rao, S.S.; Reddy, R.P.Critical heat flux enhancement (CHF) in pool boiling with CuO nanofluids was experimentally studied using a 36 gauge NiCr wire at atmospheric pressure. Experimentation included (1) subjecting the wire surface to multiple heating cycles with constant volume concentration of CuO nanofluid and (2) subjecting the wire surface to a single heating cycle with different volume concentrations of CuO nanofluid. Boiling of nanofluid in both the cases resulted in nanoparticle deposition and subsequent smoothing of the wire surface. To substantiate the nanoparticle deposition and its effect on critical heat flux, investigation was done by studying the surface roughness and SEM images of the wire surface. The experimental results show the evidence of nanoparticle deposition on the wire surface and its effect on CHF enhancement. © Springer-Verlag 2011.Item Experimental investigations on performance characteristics in wire electro discharge machining of Ti50Ni42.4Cu7.6 shape memory alloy(2013) Narendranath, S.; Manjaiah, M.; Basavarajappa, S.; Gaitonde, V.N.This article investigates the effect of pulse on time, peak current and pulse off time on wire electro discharge machining characteristics of Ti 50Ni42.4Cu7.6 shape memory alloy. A Ti 50Ni42.4Cu7.6 alloy was prepared by conventional tungsten arc melting. The machining experiments were performed as per Box-Behnken design on computer control wire electro discharge machining machine using molybdenum wire electrode. The relationships between the process parameters (pulse on time, peak current and pulse off time) and wire electro discharge machining responses (surface roughness and material removal rate) have been established using response surface methodology-based quadratic models. The analysis of variance has been employed to test the significance of the developed second-order mathematical models. The parametric analysis-based results reveal that low peak current with prolonged pulse on duration leads to reduced surface roughness. However, combination of low peak current with low pulse on time is beneficial for achieving better material removal rate for machining of shape memory alloy. © IMechE 2013.Item Wire electric discharge machining characteristics of titanium nickel shape memory alloy(Nonferrous Metals Society of China B12 Fuxing Road Beijing 100814, 2014) Manjaiah, M.; Narendranath, S.; Basavarajappa, S.; Gaitonde, V.N.TiNi shape memory alloys (SMAs) have been normally used as the competent elements in large part of the industries due to outstanding properties, such as super elasticity and shape memory effects. However, traditional machining of SMAs is quite complex due to these properties. Hence, the wire electric discharge machining (WEDM) characteristics of TiNi SMA was studied. The experiments were planned as per L27 orthogonal array to minimize the experiments, each experiment was performed under different conditions of pulse duration, pulse off time, servo voltage, flushing pressure and wire speed. A multi-response optimization method using Taguchi design with utility concept has been proposed for simultaneous optimization. The analysis of means (ANOM) and analysis of variance (ANOVA) on signal to noise (S/N) ratio were performed for determining the optimal parameter levels. Taguchi analysis reveals that a combination of 1 ?s pulse duration, 3.8 ?s pulse off time, 40 V servo voltage, 1.8×105 Pa flushing pressure and 8 m/min wire speed is beneficial for simultaneously maximizing the material removal rate (MRR) and minimizing the surface roughness. The optimization results of WEDM of TiNi SMA also indicate that pulse duration significantly affects the material removal rate and surface roughness. The discharged craters, micro cracks and recast layer were observed on the machined surface at large pulse duration.Item Effect of electrode material in wire electro discharge machining characteristics of Ti50Ni50-xCux shape memory alloy(Elsevier Inc. usjcs@elsevier.com, 2015) Manjaiah, M.; Narendranath, S.; Basavarajappa, S.; Gaitonde, V.N.Abstract TiNiCu alloy belongs to new class of shape memory alloy (SMA), which exhibits superior properties like shape memory effect, super elasticity and reversible martensitic transformation phase and thus find broad applications in actuators, micro tools and stents in biomedical components. Even though, SMA demonstrates outstanding property profile, traditional machining of SMAs is fairly complex and hence non-traditional machining like wire electric discharge machining (WEDM) has been performed. Hence, there is a need to investigate the WEDM performance characteristics of shape memory alloys due to excellent property profile and potential applications. In the present investigation, various machining characteristics like material removal rate (MRR), surface roughness, surface topography and metallographic changes have been studied and the influence of wire material on TiNiCu alloy machining characteristics has also been evaluated through ANOVA. Ti50Ni50-xCux=10, 20 was prepared by vacuum arc melting process. The proposed alloy as-cast material exhibits austenite property (B2 phase) and having higher hardness when compared to TiNi alloy. The investigation on WEDM of Ti50Ni50-xCux alloy reveals that the machining parameters such as servo voltage, pulse on time and pulse off time are the most significant parameters affecting MRR as well as surface roughness using both brass and zinc coated brass wires. However, machining with zinc coated brass wire yields reduced surface roughness and better MRR and also produces less surface defects on the machined surface of Ti50Ni50-xCux alloys. © 2015 Elsevier Inc. All rights reserved.Item Influence of process parameters on material removal rate and surface roughness in WED-machining of Ti50Ni40Cu10 shape memory alloy(Inderscience Publishers, 2016) Manjaiah, M.; Narendranath, S.; Basavarajappa, S.; Gaitonde, V.N.Among the shape memory alloys (SMAs), TiNi SMAs have been typically used as the functional elements in the larger part of the industries due to exceptional properties like super elasticity and shape memory effect. However, traditional machining of these alloys is fairly complex due to these properties. The non-traditional machining process like electric discharge machining (EDM) exhibits outstanding capability in machining of these alloys. The poor selection of machining parameters may cause increased roughness of workpiece and lesser material removal rate. Hence, an effort has been made in the present work to explore the effects of three process parameters, such as pulse on time, pulse off time and servo voltage in wire electric discharge machining (WEDM) of Ti50Ni40Cu10 shape memory alloy (SMA) using zinc coated brass wire electrode on material removal rate and surface roughness using response surface methodology (RSM)-based mathematical models. The experiments were planned as per central composite design (CCD). The investigations revealed that pulse on time and servo voltage have predominant effects in maximising material removal rate and minimising surface roughness. The best combination of the process parameters for multi-response optimisation was obtained through desirability function. ©2016 Inderscience Enterprises Ltd.Item Wire Electro Discharge Machining Performance of TiNiCu Shape Memory Alloy(Springer Netherlands, 2016) Manjaiah, M.; Narendranath, S.; Basavarajappa, S.The study presents the effect of Wire Electro Discharge Machining (WEDM) system parameters on the Material Removal Rate (MRR), surface roughness and surface morphology of Ti 50Ni 45Cu 5 SMA developed using vacuum arc melting. The WEDM parameters such as pulse on time, peak current, pulse off time and table feed were selected as control factors over MRR and surface roughness. The results reveal that the surface roughness and MRR increases with increased peak current, pulse on time and table feed but decreases slightly with pulse off time. Higher MRR was attained at 5Amps peak current and 70 ?m/s table feed. Better surface roughness was obtained for a combination of lower pulse on time, peak current and table feed with high pulse off time. Surface defects such as recast layer, craters, micro–cracks, pockmarks and voids were found on the machined surface. The globule of appendages formed around the craters and the intensity of the crater was evident for the higher surface roughness with an increase in peak current and pulse-on time during WEDM. © 2015, Springer Science+Business Media Dordrecht.Item Effect of Wire Material on Productivity and Surface Integrity of WEDM-Processed Inconel 706 for Aircraft Application(Springer New York LLC barbara.b.bertram@gsk.com, 2016) Sharma, P.; Dupadu, D.; Narendranath, S.Inconel 706 is a recently developed superalloy for aircraft application, particularly in turbine disk which is among the most critical components in the gas turbine engines. Recently, wire electrical discharge machining (WEDM) attained success in machining of gas turbine components which require complex shape profiles with high precision. To achieve the feasibility in machining of these components, the research work has been conducted on Inconel 706 superalloy using WEDM process. And, the effect of different wire materials (i.e., hard brass wire, diffused wire, and zinc-coated wire) on WEDM performance characteristics such as cutting speed, surface topography, surface roughness, recast layer formation, residual stresses, and microstructural and metallurgical alterations have been investigated. Even though, zinc-coated wire exhibits improved productivity, hard brass wire was found to be beneficial in terms of improved surface quality of the machined parts. Additionally, lower tensile residual stresses were obtained with hard brass wire. However, diffused wire has a moderate effect on productivity and surface quality. Under high discharge energy, higher elemental changes were observed and also the white layer was detected. © 2016, ASM International.