Faculty Publications
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Item Evaluation of optimal parameters of MR fluids for damper application using particle swarm and response surface optimisation(Springer Verlag service@springer.de, 2017) Gurubasavaraju, T.M.; Kumar, H.; Mahalingam, A.The controllable rheological properties of MR fluid exhibit viscoelastic properties within pre-yield, which are essential for the characterization of MR dampers for the isolation of vibration. In the present work, using particle swarm optimisation (PSO), it is identified that the proportion of MR fluid constituents, fluid gap and current are the parameters which influence majorly on the rheological properties and damping effect of MR damper. Initially, rheological properties of the prepared MR fluid samples are determined using rotational plate–plate type rheometer with the magnetorheological device cell attachment by keeping three levels of gap between the parallel plates. Three different proportions of MR fluid are prepared based on the volume fraction of carbonyl iron particle, i.e., 25, 30 and 35% in the silicone carrier fluid along with 1% of lithium-based grease as stabiliser. The objective function of this optimisation problem is to maximise the shear stress and damping force of the MR damper. The design of experiment (DOE) is employed to obtain the various combinations of parameters and their respective responses. The interaction of the regression model obtained from the DOE is used in PSO to evaluate the optimal parameters. The results indicated that the MR fluid with the particle concentration of 31% is the optimal proportion for MR damper application. © 2017, The Brazilian Society of Mechanical Sciences and Engineering.Item Experimental investigation on the effect of carbon nanotube additive on the field-induced viscoelastic properties of magnetorheological elastomer(Springer New York LLC barbara.b.bertram@gsk.com, 2018) Poojary, U.R.; Hegde, S.; Gangadharan, K.V.The additives improve the properties of magnetorheological elastomer by modifying the surface of ferromagnetic filler particles or by varying the properties of a host polymer matrix. In this study, effect of carbon nanotube additive on the viscoelastic properties of magnetorheological elastomer reinforced with optimum quantity of ferromagnetic filler is studied. Room temperature vulcanizing silicone elastomer-based test samples are prepared by mixing the elastomer with the carbon nanotube and carbonyl iron powder blend obtained from ultrasonication. Viscoelastic properties are measured by adopting the dynamic blocked transfer stiffness method. The results revealed that the properties of magnetorheological elastomer vary significantly with the inclusion of carbon nanotube. With the addition of 0.5 wt% carbon nanotube, the zero field dynamic stiffness of magnetorheological elastomer is enhanced by 36.7% and the loss factor is increased by 17.2%. The enhancement in zero field properties led to the least field-induced enhancement for magnetorheological elastomer doped with 0.5 wt% carbon nanotube. A relatively larger flexibility of pure magnetorheological elastomer samples had resulted in the maximum field-induced enhancement of 48.04%. Among the prepared test samples with carbon nanotube addition, the sample loaded with 0.25 wt% carbon nanotube exhibited a pronounced stiffness enhancement and lower loss factor. This substantiated the existence of an optimum limit for carbon nanotube additive. The present study also confirmed the feasibility of developing MRE tailor-made to suit the particular application by selecting a proper composition of matrix, filler and the additives. © 2017, Springer Science+Business Media, LLC, part of Springer Nature.Item Tunable adhesion and slip on a bio-mimetic sticky soft surface(Royal Society of Chemistry, 2019) Bandyopadhyay, S.; Sriram, S.M.; Parihar, V.; das Gupta, S.; Mukherjee, R.; Chakraborty, S.Simultaneous tuning of wettability and adhesion of a surface requires intricate procedures for altering the interfacial structures. Here, we present a simple method for preparing a stable slippery surface, with an intrinsic capability of varying its adhesion characteristics. Cross-linked PDMS, an inherent hydrophobic material commonly used for microfluidic applications, is used to replicate the structures on the surface of a rose petal which acts as a high adhesion solid base and is subsequently oleoplaned with silicone oil. Our results demonstrate that the complex hierarchical rose petal structures can arrest dewetting of the silicone oil on the cross linked PDMS base by anchoring the oil film strongly even under flow. Further, by tuning the extent of submergence of the rose petal structures with silicone oil, we could alter the adhesion characteristics of the surface on demand, while retaining its slippery characteristics for a wide range of the pertinent parameters. We have also demonstrated the possible fabrication of gradient adhesion surfaces. This, in turn, may find a wide variety of applications in water harvesting, droplet maneuverability and no-loss transportation in resource-limited settings. © 2019 The Royal Society of Chemistry.Item Theoretical and experimental investigation of model-free adaptive fuzzy sliding mode control for MRE based adaptive tuned vibration absorber(Institute of Physics Publishing helen.craven@iop.org, 2019) Susheelkumar, G.N.; Murigendrappa, S.M.; Gangadharan, K.V.In the present study, the performance of model-free adaptive fuzzy sliding mode control (AFSC) for the magnetorheological elastomer based adaptive tuned vibration absorber (MRE ATVA) has been investigated theoretically and experimentally. A room temperature vulcanized silicone rubber and Carbonyl iron particles form the constituents of MRE. Sliding mode and AFSCs have been developed. The boundary layer is applied for sliding surface to reduce chattering effect in the sliding mode control, in case of the AFSC, two fuzzy systems approximate the equivalent control and switching control. The Lyapunov theorem evaluates the asymptotical stability of the developed adaptive control based on fuzzy systems. The performance is compared for both the controls subjected to single frequency excitation. Further, the AFSC has been investigated for variable frequency excitation. The maximum reduction of transmissibility of primary mass is 38.14%. Based on the present study, the model-free AFSC is more effective in tuning the natural frequency of MRE ATVA by 0.5 s with parameter uncertainties and under variable frequency excitation as compared to the boundary layer sliding mode control. © 2019 IOP Publishing Ltd.Item Influences of dielectric and conductive fillers on dielectric and mechanical properties of solid silicone rubber composites(Springer London, 2019) Manohar Shankar, B.S.; Kulkarni, S.M.Dielectric elastomers are materials being used for electromechanical transduction applications. Their electromechanical response depends on permittivity, Young’s modulus and electric breakdown strength. A factor that limits its application is high operating voltages that can be reduced through improvement in permittivity. One of the methods is by incorporating high permittivity fillers into polymer matrix to obtain dielectric–dielectric composites (DDC).These composites show high permittivity at the cost of reduced flexibility. An alternative solution is development of composites by incorporating organic or inorganic conductive fillers into polymer matrix. These composites show high permittivity with high dielectric loss and low breakdown strength. To overcome both the above limitations both dielectric and conductive fillers are incorporated into dielectric polymer matrix to obtain conductor–dielectric composites (CDC). In this study, high temperature vulcanized solid silicone rubber as matrix has been used to prepare DDC composites with barium titanate (BT) filler and CDC composites with both BT as dielectric and ketjenblack as conductive fillers, using Taguchi design of experiments. The effect of factors such as amount of fillers and curing agent, mixing time in roll mill and curing temperature on the dielectric and mechanical properties are reported. Lichtenecker model predicts the permittivity of the DDC composite more accurately. For the CDC composites permittivity increased by 390%, effective resistivity decreased by 80%, Young’s modulus increased by 368% and Shore A hardness increased by 90% as compared to those of reference matrix. Important interaction effects are observed among both the fillers that are uniformly dispersed without any aggregation. © 2019, Iran Polymer and Petrochemical Institute.Item Processing and investigation of mechanical characteristics on the polydimethylsiloxane/carbon black composites(Institute of Physics Publishing helen.craven@iop.org, 2019) Hiremath, S.; Sangamesh, R.; Kulkarni, S.M.The mechanical adaptability of elastomers has enormous potential in fields such as energy harvesting, micro electro mechanical system (MEMS), sensor, and actuator. A significant issue is to improve the mechanical features of the elastomeric base material by incorporating an appropriate filler. The elastomer Polydimethylsiloxane (PDMS) is reinforced with carbon black (CB) particles that affect mechanical characteristics (Tensile strength, compressive strength, tear strength, etc) and that have a critical impact on the efficiency of the device. The current research examines the mechanical characteristics of plain PDMS with a concentration of CB filler between 5% and 25%. A solution casting method is used to prepare the composite substrate and investigate the impacts of CB loading performance on tensile, compression, tear, and hardness testing. The outcome shows an improvement in mechanical characteristics due to CB material for Young's module as 1.64-3.84 MPa, ultimate tensile strength as 1.86-4.8 MPa, 3.67-4.81 MPa compressive module with the same compressive strength up to 40 percent strain. The tear strength of the PDMS/CB composites is improved by ?111 percent at 25 percent volume fraction of the CB. The composite hardness of PDMS/CB increases by about 30 percent of the plain PDMS material. Continuing with this, Additional mechanical characteristics of PDMS/CB composites on shear and bulk modules are reported. © 2019 IOP Publishing Ltd.Item The effect of load and addition of MWCNTs on silicone based TIMs on thermal contact heat transfer across Cu/Cu interface(Institute of Physics Publishing helen.craven@iop.org, 2019) Pathumudy, R.; Narayanprabhu, K.In the present work, the effect of thermal interface material (TIM) and load on contact heat transfer between hot and cold cylindrical copper specimens was assessed. Pristine silicone grease and multi walled carbon nanotubes (MWCNT) impregnated silicone grease was used as TIM. Copper specimens with L/D ratios of 1 and 5 were used. For copper specimens with L/D ratio of 1, the interfacial heat transfer was quantified by estimating the peak heat flux and integral heat flow using a lumped heat capacitance approach. An inverse solution to heat conduction equation was adopted for estimating heat flux transients for copper specimens with L/D ratio of 5. As the applied load increased from a no load condition to 5 kg, the peak heat flux and the corresponding integral flow increased significantly. Increasing the load above 5 kg did not result in any significant changes in the peak heat flux and integral heat flow for both sets of specimens. The effect of load on the contact heat transfer was significant in the absence of TIM. The use of 0.1 wt% MWCNT- silicone grease as TIM significantly increased the heat flow for no load condition. At higher loads, the effect of MWCNT was insignificant and caused deterioration in the heat flow parameters. Further, increasing the MWCNT content to 1 wt% in silicone grease decreased the heat flux transients at all loading conditions. The thermal contact resistance (RT) was calculated and it increased exponentially with the peak temperature difference (?Tmax) between hot and cold specimens irrespective of the L/D ratio. © 2019 IOP Publishing Ltd.Item Influence of conductive and dielectric fillers on the relaxation of solid silicone rubber composites(Institute of Physics Publishing helen.craven@iop.org, 2019) Manohar Shankar, B.S.; Hiremath, S.; Kulkarni, S.M.Flexible dielectrics possessing high permittivity and low loss are desirable for many electromechanical transduction applications. Solid silicone rubber composites are promising materials for electromechanical applications. These composites are fabricated using high-temperature vulcanization process, with various amounts of conductive, dielectric and conductor-dielectric filler and processing parameters. Dielectric and conductivity relaxations of these composites are investigated using dielectric spectroscopy in the 20 Hz-2 MHz frequency range at room temperature. Dielectric relaxations of dielectric filler composites show different behaviour compared to conductive and conductive - dielectric filler composites even with the same filler loading. All composites show increased permittivity at lower frequencies. The maximum permittivity of 46, 5.8 and 46 at 20 Hz was attained for the conductive, dielectric and conductive-dielectric composites respectively at similar filler loadings. The composites follow the AC universality law with exponents in the range of 0.82 to 1.02. The conductive filler is more reinforcing than dielectric filler as seen from the variation of Young's modulus with filler type. Uniform dispersion of fillers is observed for all the three composites. © 2019 IOP Publishing Ltd.Item Experimental investigation on performance of disposable micropump with retrofit piezo stack actuator for biomedical application(Springer Verlag service@springer.de, 2019) Mohith, S.; Karanth P, P.N.; Kulkarni, S.M.Extensive researches are being conducted to develop miniaturized pumping systems to fulfill the need for accurate delivery of fluids at required rates, particularly in the biomedical field. This paper presents the design, fabrication, and testing of novel valveless micropump actuated through an amplified piezo actuator. The proposed model of the micropump pump has the unique feature of a disposable chamber and employs low-cost polymeric materials, conventional molding and machining operations for fabrication. The disposable part of the pump consists of a laser-cut pump chamber with nozzle/diffuser made of Polymethyl methacrylate (PMMA) and conventionally molded silicone rubber diaphragm. The retrofit part includes the amplified piezo actuator and support structures build from PMMA. Systematic characterization of the pump was carried with water and blood mimicking fluid to understand the effect of operating parameters such as driving frequency and actuation voltage on flow rate and back pressure of the micropump. Experimental results show that the proposed design was capable of pumping 3.3–3.4 ml/min of dye solution and 1.7–1.75 ml/min of blood mimicking fluid at a driving frequency of 5 Hz and actuation voltage of 150 V. The corresponding computed volume resolution/stroke of the pump was found to about 5.75 µl and 11.25 µl of blood mimicking fluid and dye solution, respectively. The proposed pump was found to work effectively against a maximum back pressure of 156 Pa with blood mimicking fluid and 250 Pa with the dye solution as the working fluid under the same operating condition of 5 Hz and 150 V. © 2019, Springer-Verlag GmbH Germany, part of Springer Nature.Item Semi-active vibration control of SiC-reinforced Al6082 metal matrix composite sandwich beam with magnetorheological fluid core(SAGE Publications Ltd info@sagepub.co.uk, 2020) Allien, J.V.; Kumar, H.; Desai, V.Dynamic characterization of silicon carbide particles reinforced Al6082 alloy metal matrix composite sandwich beam with magnetorheological fluid core is experimentally investigated. The study is focused on determining the effect of magnetorheological fluid core on the dynamic behavior of the sandwich structure. The magnetorheological fluid core is enclosed between the top and bottom metal matrix composite beams. The metal matrix composite beams are cast with silicon carbide particles in Al6082 alloy varying from 0 to 20 wt%. The magnetorheological fluid is prepared in-house and contains 30 vol.% carbonyl iron powder and 70 vol.% silicone oil. The free vibration test is conducted to determine the natural frequencies and damping ratio. It is found that the natural frequencies and damping ratio of the sandwich beams increased with an increase in the applied magnetic flux density. The experimental forced dynamic response of sandwich beams is carried out using sine sweep excitation. Vibration amplitude suppression capabilities of the sandwich beams subjected to varying magnetic flux densities are determined. The experimental forced vibration results reveal that metal matrix composite–magnetorheological fluid core sandwich beams have excellent vibration amplitude suppression capabilities. © IMechE 2019.