Faculty Publications

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  • Item
    A review of various materials for additive manufacturing: Recent trends and processing issues
    (Elsevier Editora Ltda, 2022) Srivastava, M.; Rathee, S.; Patel, V.; Kumar, A.; Koppad, P.G.
    Tremendous growth has been witnessed in the field of additive manufacturing (AM) technology over the last few decades. It offers a plethora of applications and is already being utilized in almost every sphere of life. Owing to inherent differences between each AM technique, newer fields of research consistently emerge and demand attention. Also, the innovative applications of AM open up newer challenges and thus avenues for focused attention. One such avenue is AM materials. Raw material plays an important role in determining the properties of fabricated part. The type and form of raw material largely depend on the type of AM fabricators. There is a restriction on material compatibility with most of the established AM techniques. This review aims to provide an overview of various aspects of AM materials highlighting the progress made especially over the past two decades. © 2022 The Author(s).
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    Static analysis of functionally graded beams using higher order shear deformation theory
    (2008) Kadoli, R.; Akhtar, K.; Ganesan, N.
    Displacement field based on higher order shear deformation theory is implemented to study the static behavior of functionally graded metal-ceramic (FGM) beams under ambient temperature. FGM beams with variation of volume fraction of metal or ceramic based on power law exponent are considered. Using the principle of stationary potential energy, the finite element form of static equilibrium equation for FGM beam is presented. Two stiffness matrices are thus derived so that one among them will reflect the influence of rotation of the normal and the other shear rotation. Numerical results on the transverse deflection, axial and shear stresses in a moderately thick FGM beam under uniform distributed load for clamped-clamped and simply supported boundary conditions are discussed in depth. The effect of power law exponent for various combination of metal-ceramic FGM beam on the deflection and stresses are also commented. The studies reveal that, depending on whether the loading is on the ceramic rich face or metal rich face of the beam, the static deflection and the static stresses in the beam do not remain the same. © 2007 Elsevier Inc. All rights reserved.
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    Wetting behavior of solders
    (2010) Kumar, G.; Prabhu, K.N.
    Lead bearing solders have been used extensively in the assembly of modern electronic circuits. However, increasing environmental and health concerns about the toxicity of lead has led to the development of lead-free solders. Wetting of solders on surfaces is a complex and important phenomenon that affects the interfacial microstructure and hence the reliability of a solder joint. The solder material reacts with a small amount of the base metal and wets the metal by intermetallic compound (IMC) formation. The degree and rate of wetting are the two important parameters that characterize the wetting phenomenon. Contact angle is a measure of the degree of wetting or wettability of a surface by a liquid. Spreading kinetics in a given system is strongly affected by the experimental conditions. In reactive systems like soldering, wetting and chemical interfacial reactions are interrelated, and hence for successful modeling, it is essential to assess the effect of interfacial reactions on kinetics of wetting. Solder wetting necessarily involves the metallurgical reactions between the filler metal and the base metal. This interaction at the solder/base metal interface results in the formation of IMCs. During soldering an additional driving force besides the imbalance in interfacial energies originates from the interfacial reactions. The formation of IMC has significant influence on contact angle. The presence of IMCs (thin, continuous, and uniform layer) between solders and substrate metals is an essential requirement for good bonding. Optimum thickness of an IMC layer offers better wettability and an excellent solder joint reliability. However, due to their inherent brittle nature and tendency to generate structural defects, a too thick IMC layer at the interface may degrade the joint. In this paper, the factors affecting the wetting behavior of solders and evolution of interfacial microstructure are reviewed and discussed. Copyright © 2010 by ASTM International.
  • Item
    Wetting behavior of solders
    (ASTM International, 2011) Kumar, G.; Prabhu, K.N.
    Lead bearing solders have been used extensively in the assembly of modern electronic circuits. However, increasing environmental and health concerns about the toxicity of lead has led to the development of lead-free solders. Wetting of solders on surfaces is a complex and important phenomenon that affects the interfacial microstructure and hence the reliability of a solder joint. The solder material reacts with a small amount of the base metal and wets the metal by intermetallic compound (IMC) formation. The degree and rate of wetting are the two important parameters that characterize the wetting phenomenon. Contact angle is a measure of the degree of wetting or wettability of a surface by a liquid. Spreading kinetics in a given system is strongly affected by the experimental conditions. In reactive systems like soldering, wetting and chemical interfacial reactions are interrelated, and hence for successful modeling, it is essential to assess the effect of interfacial reactions on kinetics of wetting. Solder wetting necessarily involves the metallurgical reactions between the filler metal and the base metal. This interaction at the solder/base metal interface results in the formation of IMCs. During soldering an additional driving force besides the imbalance in interfacial energies originates from the interfacial reactions. The formation of IMC has significant influence on contact angle. The presence of IMCs (thin, continuous, and uniform layer) between solders and substrate metals is an essential requirement for good bonding. Optimum thickness of an IMC layer offers better wettability and an excellent solder joint reliability. However, due to their inherent brittle nature and tendency to generate structural defects, a too thick IMC layer at the interface may degrade the joint. In this paper, the factors affecting the wetting behavior of solders and evolution of interfacial microstructure are reviewed and discussed. Copyright © 2010 by ASTM International.
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    The fabrication, characterization and electrochemical corrosion behavior of Zn-TiO2 composite coatings
    (2011) Punith Kumar, M.K.; Venkatesha, T.V.; Pavithra, M.K.; Nithyananda Shetty, A.
    Metal-nanoparticle composite coatings improve the hardness, wear resistance and corrosion resistance properties of metal coatings. In this work, TiO 2 nanoparticles were chosen as second-phase particles to generate anticorrosive Zn composite coatings. The TiO2 nanoparticles were dispersed in a Zn plating solution to co-deposit them with Zn. The Zn-TiO 2 composite coatings were then characterized by scanning electron microscopy (SEM), energy-dispersive x-ray spectroscopy (EDS) and x-ray diffraction methods. The presence of TiO2 particles in the composite was confirmed by SEM images and EDS spectra. The Zn-TiO2 composite coatings incorporated with different amounts of TiO2 particles were tested for corrosion performance by polarization and electrochemical impedance spectroscopy, and the dissolution behavior of the coatings that had been immersed in corrosive media for a long time was studied. Improved corrosion resistance properties of the Zn-TiO2 composite coatings were confirmed by polarization studies, fitted Nyquist plots, an increase in phase angle and a shift in the Rct characteristic peak of the Bode plot. © 2011 The Royal Swedish Academy of Sciences.
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    Study of third-order nonlinear optical and all-optical switching properties of palladium metal-organic complex
    (Elsevier B.V., 2013) Manjunatha, K.B.; Ramakrishna, R.; Umesh, G.; Badekai Ramachandra, B.
    We report the results of studies on third-order nonlinear optical properties of a newly synthesized palladium metal-organic complex [PdLPPh 3] (L = N-(2-pyridyl)-N?-(5-chlorosalicylidene)hydrazine) both in film and solution form using Z-scan and degenerate four wave mixing (DFWM) techniques. Experiments were performed using Q-switched Nd: YAG laser with nanosecond pulses at 532 nm. Investigations revealed that the palladium metal-organic complex possesses nonlinear absorption coefficient ?eff which is of the order of 10-9 m/W due to reverse saturable absorption (RSA) and negative nonlinear refractive index (self-defocusing) n2 which is of the order of 10-9 esu. The real and imaginary parts of the third-order nonlinear optical susceptibility (?(3)) were found to be of the order of 10-11 esu. The second-order hyperpolarizability (?h) was estimated to be of the order of 10-30 esu. The results of pump-probe experiments show that the switch-on and switch-off times of the palladium metal-organic complex were in ?s for different pump intensities and the energy dependent transmission studies reveal better limiting property of the compound at nanosecond regime. Thus the nonlinear response of the material suggests that it has a potential application for high sensitive photonic devices. © 2013 Elsevier B.V. All rights reserved.
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    Electrocatalysis by crown-type polyoxometalates multi-substituted by transition metal ions; Comparative study
    (Elsevier Ltd, 2015) Naseer, R.; Mal, S.S.; Kortz, U.; Armstrong, G.; Laffir, F.; Dickinson, C.; Vagin, M.; McCormac, T.
    Abstract The difference in electrochemical properties of three crown-type polyoxometalates multi-substituted by Fe3+, Ni2+ or Co2+ ions and their precursor has been rationalized with respect to their electrocatalytic performances studied in solution and in the immobilized state within the layer-by-layer film formed with a positively charged pentaerythritol-based Ru(II)-metallodendrimer. The film assembly was monitored with electrochemical methods and characterized by surface analysis techniques. An influence of the terminal layer on the electrode reaction and on film porosity has been observed. The electrocatalytic performance of the compounds on nitrite reduction was assessed in solution and in the immobilized state. © 2015 Elsevier Ltd.
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    Removal of Heavy Metal Ions from Water by Cross-Linked Potato Di-Starch Phosphate Polymer
    (Taylor and Francis Inc. 325 Chestnut St, Suite 800 Philadelphia PA 19106, 2015) Bhat, M.A.; Chisti, H.; Shah, S.A.
    Potato di-starch phosphate polymer was synthesized by cross-linking potato starch with phosphorus oxy-chloride in basic medium and was then dispersed (0.2-1%) in aqueous solutions of divalent heavy metal ions (Cu2+, Ni2+, Zn2+, and Pb2+), to investigate their removal efficiency by the starch and was found to increase with increase in the polymeric starch content and increase in the heavy metal ion concentration. The removal order was found to be Pb2+ (78.1%) > Cu2+ (58.5%) > Zn2+ (20.5%) > Ni2+ (17.3%) against the constant polymeric starch content. UV-Visible, Fluorescence, FT-IR, SEM, and CHN techniques were used for characterization of different complexes formed. © © Taylor & Francis Group, LLC.
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    A comparative study on the physico-chemical properties of sol-gel electrospun cobalt oxide nanofibres from two different polymeric binders
    (Royal Society of Chemistry, 2015) George, G.; Anandhan, S.
    In this study, two different sacrificial polymeric binders, namely poly(2-ethyl-2-oxazoline) (PEtOx) and poly(styrene-co-acrylonitrile) (SAN) along with cobalt acetate tetrahydrate (CATH), as the metal oxide precursor, were used for the fabrication of Co3O4 nanofibres through sol-gel electrospinning. It was observed that the degradation behaviour and physical properties of SAN and PEtOx influenced the structure, morphology and spectral properties of Co3O4 nanofibres, as the properties of the nanofibres obtained from the aforementioned systems were compared with each other. The grain size, shape and the activation energies for grain growth of Co3O4 nanofibres obtained from these two polymeric systems were different. This difference in grain size and shape caused a difference in the optical band gap energies and the magnetic properties of the Co3O4 nanofibres. This study reveals that one can tailor the characteristics of cobalt oxide nanofibres by an appropriate selection of polymeric binders for sol-gel electrospinning. © The Royal Society of Chemistry.