Faculty Publications
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Item The corrosion inhibition of maraging steel under weld aged condition by 1(2E)-1-(4-Aminophenyl)-3-(2-Thienyl)prop-2-en-1-one in 1.5 M hydrochloric acid medium(Springer New York LLC barbara.b.bertram@gsk.com, 2012) Sanatkumar, B.S.; Nayak, J.; Nityananda Shetty, A.N.The influence of 1(2E)-1-(4-Aminophenyl)- 3-(2-Thienyl)prop-2-en-1-one (ATPI) on the corrosion behavior of weld aged maraging steel in 1.5 M hydrochloric acid was studied by potentiodynamic polarization method and AC impedance (EIS) technique at different temperatures. The results showed that the inhibition efficiency of ATPI increased with the increase in the concentration of inhibitor and decreased with the increase in temperature. ATPI acts as a mixed type inhibitor without affecting the mechanism of the hydrogen evolution reaction or iron dissolution. The adsorption of ATPI on a weld aged maraging steel surface obeys the Langmuir adsorption isotherm equation. Both activation and thermodynamic parameters were calculated and discussed. ATPI inhibits the corrosion through both physisorption and chemisorption on the alloy surface. The surface morphology of the weld aged maraging steel specimens in the presence and the absence of the inhibitors was studied by the respective SEM images. © ACA and OCCA 2011.Item Influence of 2-(4-chlorophenyl)-2-oxoethyl benzoate on the hydrogen evolution and corrosion inhibition of 18 Ni 250 grade weld aged maraging steel in 1.0 M sulfuric acid medium(2012) Sanatkumar, B.S.; Nayak, J.; Nityananda Shetty, A.N.Electrochemical corrosion behavior and hydrogen evolution reaction of weld aged maraging steel have been investigated, in 1.0 M sulfuric acid solution containing different concentrations of 2-(4-chlorophenyl)-2-oxoethyl benzoate (CPOB). The data obtained from polarization technique showed that the corrosion current density (i corr) and the hydrogen evolution rate decrease, indicating a decrease in the corrosion rate of weld aged maraging steel as well as an increase in the inhibition efficiency (?%) with the increase in inhibitor concentration. Changes in impedance parameters were indicative of adsorption of CPOB on the metal surface, leading to the formation of protective film. Both activation (E a) and thermodynamic parameters (?G ads 0, ?H ads 0 and ?S ads 0) were calculated and discussed. The adsorption of CPOB on the weld aged maraging steel surface obeyed the Langmuir adsorption isotherm model. Scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) study confirmed the formation of an adsorbed protective film on the metal surface. © 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.Item Electrodeposition and electro-catalytic study of nanocrystalline Ni-Fe alloy(Elsevier Ltd, 2014) Ullal, Y.; Hegde, A.C.This paper presents the electrodeposition protocol for development of a stable, inexpensive and efficient electrode material for water splitting reaction. Nanocrystalline Ni-Fe alloy coatings were deposited on copper electrode from acidic bath, at different cathode current densities (c.d). Coatings were tested for their electro-catalytic behaviours, namely for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in 6 M KOH by cyclic voltammetry and chrono-potentiometry techniques. Experimental results demonstrated that these coatings can be used as potential material for water electrolysis. The corrosion stability of these coatings has also been tested in their working conditions (6 M KOH) by DC polarization method. The deposition conditions of Ni-Fe alloy were optimized for peak performance for both electro-catalytic reactions and corrosion stability. Ni-Fe alloy coatings deposited towards low and high c.d limits were found to be the better materials for OER and HER, respectively from same electrolytic solution. Further, Ni-Fe coating deposited at 6.0 Ad m-2 was found to be the most corrosion resistant. The structure-property relationship of electrodeposited coatings has been discussed by exploring PXRD, EDX and FESEM study. © 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.Item Novel Co-Ni-graphene composite electrodes for hydrogen production(Royal Society of Chemistry, 2015) Subramanya, B.; Ullal, Y.; Shenoy, S.U.; Bhat, D.; Hegde, A.C.Active, stable and cost-effective electrocatalysts are key to water splitting for hydrogen production through electrolysis. Herein, we report the facile preparation of highly porous Co-Ni-graphene (Co-Ni-G) composite electrodes by electrodeposition for electrocatalytic applications. The incorporation of graphene into the Co-Ni matrix enhances the catalyst's activity for the hydrogen evolution reaction (HER) in an alkaline solution. The best coating exhibits a maximum current density of -850 mA cm-2 at -1.6 V, which is approximately 4 times better than that of the binary Co-Ni alloy indicating higher activity for hydrogen production. The addition of graphene to an electrolyte bath results in a porous encapsulated bundle of alloy nano-particles within the graphene network which effectively increases the electrochemically active surface area. As indicated by XPS analysis results, on addition of graphene the Co(0) and Ni(0) content in the deposit increases and as a result both cobalt/cobalt oxide and nickel/nickel oxide sites are evenly distributed on the Co-Ni-G electrode surface which is responsible for increased HER activity. The Tafel slope analysis showed that the HER follows a Volmer-Tafel mechanism. The structure-property relationship of the Co-Ni-G composite coating has been discussed by interpreting field emission scanning electron microscopy (FESEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) analysis results. © The Royal Society of Chemistry 2015.Item Morphological and structural characterisation of sol-gel electrospun Co3O4 nanofibres and their electro-catalytic behaviour(Royal Society of Chemistry, 2015) George, G.; Elias, L.; Hegde, A.C.; Anandhan, S.Evolution of hydrogen and oxygen are a crucial part of many renewable energy systems. The replacement of the essential and expensive components in such systems can reduce the capital cost and improve the effectiveness of those systems. In this study, Co3O4 nanofibres were fabricated from sol-gel assisted electrospun poly(styrene-co-acrylonitrile)/cobalt acetate tetrahydrate precursor composite fibres. The morphological and compositional features of the Co3O4 nanofibres obtained after calcination of the precursor nanofibers were studied using scanning electron microscopy, transmission electron microscopy, X-ray photoelectron spectroscopy and Fourier transform infrared spectroscopy. The results of X-ray diffraction study and Raman spectroscopy revealed that the average grain size of the fibres increased with the calcination temperature. Clear evidence of defects in the fibres was observed in ultraviolet-visible-near infrared and energy dispersive spectroscopic measurements. The electrocatalytic behaviour of Co3O4 nanofibres obtained at different calcination temperatures was studied using them for the water splitting reaction in an alkaline medium. The maximum efficiency in the hydrogen evolution reaction was achieved using the Co3O4 nanofibres obtained at the lowest calcination temperature, which had the highest surface area and the smallest grain size. © The Royal Society of Chemistry 2015.Item Electrolytic Synthesis and Characterization of Electrocatalytic Ni-W Alloy(Springer New York LLC barbara.b.bertram@gsk.com, 2015) Elias, L.; Scott, K.; Hegde, A.Inspired by the more positive (about 0.38 V nobler) discharge potential of hydrogen on Ni-W alloy compared to that on both Ni and W, a Ni-W alloy has been developed electrolytically as an efficient electrode material for water electrolysis. The deposition conditions, for peak performance of the electrodeposits for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in 1.0 M KOH medium have been optimized. Electrocatalytic activity of the coatings, deposited at different current densities (c.d.’s) for water splitting reactions of HER and OER was tested by cyclic voltammetry and chronopotentiometry. It was found that Ni-W alloys deposited, at 4.0 A/dm2 (having about 12.49 wt.% W) and 1.0 A/dm2 (having about 0.95 wt.% W) are good electrode materials as cathode (for HER) and anode (for OER), respectively. A dependency of the electrocatalytic activity for HER and OER with relative amount of Ni and W, in the deposit was found. The variation of electrocatalytic activity with W content showed the existence of a synergism between high-catalytic property of W (due to low hydrogen overvoltage) and Ni (having increased adsorption of OH? ions), for hydrogen (as cathode) and oxygen (as anode) evolution, respectively. Electrocatalytic activities of the coatings, developed at different c.d.’s were explained in the light of their phase structure, surface morphology, and chemical composition, confirmed by XRD, FESEM, and EDX analysis. The effect of c.d. on thickness, hardness, composition, HER, and OER was analyzed, and results were discussed with possible mechanisms. © 2015, ASM International.Item Modification of Ni-P alloy coatings for better hydrogen production by electrochemical dissolution and TiO2 nanoparticles(Royal Society of Chemistry, 2016) Elias, L.; Hegde, A.This work reports the modification of Ni-P alloy coatings for better hydrogen production by electrochemical dissolution and TiO2 nanoparticle incorporation. The first part is devoted to optimization of a new citrate bath for the development of an efficient electroactive Ni-P electrode material by electrodeposition, using glycerol as an additive. The Ni-P alloys developed at 4.0 A dm-2 and 2.0 A dm-2 were found to be good for the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), respectively as demonstrated by cyclic voltammetry (CV) and chronopotentiometry (CP) methods. The Ni-P alloy showing good catalytic activity for HER is found to be less active for OER and vice versa. The unique electrocatalytic property of the coatings was attributed to its structure, morphology and composition, confirmed by XRD, SEM and EDS analyses. In the second part, the electrocatalytic activity of Ni-P alloy coatings for HER has been improved further by anodic dissolution and TiO2 nanoparticle incorporation. Drastic improvement in the electrocatalytic activity for HER was found in both anodically treated and Ni-P-TiO2 composite coatings, compared to as-coated Ni-P alloys. The highest electrocatalytic character of the Ni-P-TiO2 composite coating was attributed to a greater number of electroactive centres, affected by TiO2 nanoparticle incorporation, and experimental results are discussed. © The Royal Society of Chemistry 2016.Item Magnetoelectrodeposition of Ni-W alloy coatings for enhanced hydrogen evolution reaction(Royal Society of Chemistry, 2016) Elias, L.; Cao, P.; Hegde, A.The electrocatalytic efficiency of electrodeposited (ED) Ni-W alloy coatings for the hydrogen evolution reaction (HER) has been improved drastically through magnetoelectrodeposition (MED) approach. Ni-W alloy coatings have been developed under different conditions of magnetic field intensity 'B' (applied perpendicular in the range of 0.1-0.4 T), and their electrocatalytic activity for the HER has been tested using cyclic voltammetry (CV) and chronopotentiometry (CP) techniques in 1.0 M KOH solution. A drastic improvement in the electrocatalytic behavior of the MED coating, represented as (Ni-W)B=0.2 T was found as compared to its conventional Ni-W alloy coatings. Improved performance of the MED coatings was explained on the basis of differences in the process of electrocrystallization affected due to the applied magnetic field, supported by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) analyses. A magnetic field has been used advantageously for the first time to increase the W content of the alloy. Increased activity of the MED coatings was attributed to the increased W content in the alloy, characterized by the unique (220) reflection, explained by the magnetohydrodynamic (MHD) effect due to Lorentz force. © 2016 The Royal Society of Chemistry.Item Synthesis and characterization of Ni-P-Ag composite coating as efficient electrocatalyst for alkaline hydrogen evolution reaction(Elsevier Ltd, 2016) Elias, L.; Hegde, A.C.The effect of addition of silver nanoparticle sol (SNS) into Ni-P plating bath was studied in terms of the variation in electrocatalytic behavior of the developed coatings in 1.0 M KOH. Ni-P-Ag composite coating was achieved through direct electrolysis by adding a known quantity of the conventionally prepared SNS into Ni-P bath. Ni-P-Ag coatings electrodeposited galvanostatically on copper under different conditions of the bath was used as electrode material for alkaline hydrogen evolution reaction (HER). The optimal concentration of the SNS required for maximum electrocatalytic activity towards HER was obtained by adding different volumes of SNS (from 0 to 50 mL L?1) into the bath. The HER efficiency of the test electrodes in 1.0 M KOH medium was examined using cyclic voltammetry (CV) and chronopotentiometry (CP) techniques. The kinetics of HER on the alloy and composite electrodes were established through Tafel polarization and electrochemical impedance spectroscopy (EIS) analyses. Energy dispersive spectroscopy (EDS) was used to confirm the incorporation of Ag nanoparticles into the Ni-P alloy matrix. The microstructure and morphology of the alloy and composite coatings were analyzed by Scanning Electron Microscopy (SEM). A significant improvement in the electrocatalytic property of nano-Ag derived composite coatings was found, and was attributed to the enhanced electroactive sites of Ag particles. Deposition conditions to maximize the electrocatalytic activity of Ni-P-Ag nanocomposite coatings in relation to traditional Ni-P alloy coatings was arrived, and results are discussed. © 2016Item Electrodeposition of Sn-Ni Alloy Coatings for Water-Splitting Application from Alkaline Medium(Springer Boston, 2017) Shetty, S.; Hegde, A.C.In this work, Sn-Ni alloy coatings were developed onto the surface of copper from a newly formulated electrolytic bath by a simple and cost-effective electrodeposition technique using gelatin as an additive. The electrocatalytic behavior of coatings deposited at different current densities (c.d.’s) for water-splitting applications, in terms of hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), has been researched. The experimental results showed that the electrocatalytic activity of Sn-Ni coatings has a close relationship with its composition, surface morphology, and phase structure depending on the c.d. used, supported by scanning electron microscopy (SEM-EDX) and X-ray diffraction (XRD) analyses. Cyclic voltammetry and chronopotentiometry techniques have demonstrated that Sn-Ni alloy deposited at 4.0 A dm?2 (having 37.6 wt pct Ni) and 1.0 A dm?2 (having 19.6 wt pct Ni) exhibit, respectively, the highest electrocatalytic behavior for HER and OER in 1.0-M KOH solution. Sn-Ni alloy coatings were found to be stable under working conditions of electrolysis, confirmed by electrochemical corrosion tests. High electrocatalytic activity of Sn-Ni alloy coatings for both HER and OER is specific to their composition, surface morphology, and active surface area. © 2016, The Minerals, Metals & Materials Society and ASM International.