Faculty Publications
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Item Heat transfer during the solidification of an Al-Cu-Si alloy (LM4) and commercial pure tin in single steel, graphite, and graphite-lined metallic (composite) molds was investigated. Experiments were carried out at three different superheats. In the case of composite molds, the effect of the thickness of the graphite lining and the outer wall on heat transfer was studied. Temperatures at known locations inside the mold and casting were used to solve the Fourier heat conduction equation inversely to yield the casting/mold interfacial heat flux transients. Increased melt superheats and higher thermal conductivity of the mold material led to an increase in the peak heat flux at the metal/mold interface. Factorial experiments indicated that the mold material had a significant effect on the peak heat flux at the 5% level of significance. The ratio of graphite lining to outer steel wall and superheat had a significant effect on the peak heat flux in significance range varying between 5 and 25%. A heat flux model was proposed to estimate the maximum heat flux transients at different superheat levels of 25 to 75°C for any metal/mold combinations having a thermal diffusivity ratio (?R) varying between 0.25 and 6.96. The heat flow models could be used to estimate interfacial heat flux transients from the thermophysical properties of the mold and cast materials and the melt superheat. Metallographic analysis indicated finer microstructures for castings poured at increased melt superheats and cast in high-thermal diffusivity molds.(Effect of superheat, mold, and casting materials on the metal/mold interfacial heat transfer during solidification in graphite-lined permanent molds) Prabhu, K.; Suresha, K.M.2004Item Heat flow at the casting/mold interface was assessed and studied during solidification of Al-Cu-Si (LM 21) alloy in preheated cast iron molds of two different thicknesses, coated with graphite and alumina based dressings. The casting and the mold were instrumented with thermocouples connected to a computer controlled temperature data acquisition system. The thermal history at nodal locations in the mold and casting obtained during experimentation was used to estimate the heat flux by solving the one-dimensional inverse heat conduction problem. The cooling rate and solidification time were measured using the computer-aided cooling curve analysis data. The estimated heat flux transients showed a peak due to the formation of a stable solid shell, which has a higher thermal conductivity compared with the liquid metal in contact with the mold wall prior to the occurrence of the peak. The high values of heat flux transients obtained with thin molds were attributed to mold distortion due to thermal stresses. For thin molds, assumption of Newtonian heating yielded reliable interfacial heat transfer coefficients as compared with one-dimensional inverse modeling. The time of occurrence of peak heat flux increased with a decrease in the mold wall thickness and increase in the casting thickness. © ASM International.(Casting/mold thermal contact heat transfer during solidification of Al-Cu-Si alloy (LM 21) plates in thick and thin molds) Prabhu, K.; Chowdary, B.; Venkataraman, N.2005Item Heat flux transients and casting surface macro-profile during downward solidification of Al-12% Si alloy against chills(American Foundry Society, 2011) Prabhu, K.N.; Sharath, K.; Ramesh, G.Heat flux transients were estimated during downward solidificationofAl- 12%Sialloy(A413)againstaluminumand graphite chills. The thermal plot of graphite chill indicated one-dimensional heat flow in the initial stages which then changes to two-dimensional heat transfer. The heat transfer becomes one-dimensional again during the final stages of solidification. In aluminum chill, heat flow was nearly one- dimensional. Experiments were designed to verify whether the peak heat flux is an artifact of the experiment. The results clearly showed that the occurrence of the peak in the heat flux transients is not an artifact of the inverse model or the experimental technique. The macro-profile of the casting surface in contact with the chill revealed the occurrence of crests and troughs. A mechanism based on the convection within the liquid metal below the solid shell was proposed to account for the formation of wavy casting surface. Copyright © 2011 American Foundry Society.Item Mechanical and sliding wear properties of multi-layered laminates from glass fabric/graphite/epoxy composites(Elsevier Ltd, 2013) Shivamurty, B.; Bhat, K.; Anandhan, S.Multi-layered laminates of bi-directionally woven E-glass fabric/epoxy with different loading of graphite particles were made by hand layup followed by compression molding. Tensile and flexural behaviors, impact strength, hardness and density of these laminates were determined. Wear behaviors of these composites were investigated by a pin-on-disc wear test apparatus. Specific wear rates of these composites strongly depend on their filler content and applied normal loads. The hybrid composite containing 3 wt% of graphite exhibits the optimum mechanical and wear performances. A further increase in the graphite content increases the specific wear rate and deteriorates the mechanical behavior. The lowest (? e)-1 factor (the reciprocal of the product of tensile strength and elongation at break) signifies the lowest specific wear rate. The results of the morphology study of the wear test specimens support the results of the wear test. © 2012 Elsevier Ltd.Item Reduced graphene oxide derived from used cell graphite and its green fabrication as an eco-friendly supercapacitor(Royal Society of Chemistry, 2014) Sudhakar, Y.N.; Muthu, M.; Bhat, D.; Senthil Kumar, S.Graphite extracted from a used primary cell was converted into reduced graphene oxide (rGO) using calcium carbonate together with rapid and local Joule heating by microwave irradiation. Electrodes were prepared by ultrasonically dispersing rGO in biodegradable poly(vinylpyrrolidone) (PVP) binder and coating this on recyclable poly(ethyleneterephthalate) (PET) sheet using a low cost screen printing technique. The use of the same polymer (PVP) as a binder, in addition to as the solid polymer electrolyte (SPE), enhances the compatibility and ionic conductivity of the hydrophobic rGO electrode in the supercapacitor system. Further, the phosphoric acid (H3PO4)-doped biodegradable SPE was screen printed for the first time on the rGO electrodes. Ionic conductivity and dielectric studies of the SPE were carried out at different temperatures and different dopant acid concentrations. The morphology, composition and structure of the graphene electrode components were characterized using Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) methods. Transmission electron microscopy (TEM) images showed a single layer or a few layers of rGO sheets and selected area electron diffraction showed the presence of slight defects. The fabricated environmentally friendly, industrially favorable and green supercapacitor showed a specific capacitance of 201 F g-1 and cyclic stability with 97% retention of the initial capacitance over 2000 cycles. Furthermore, the performance of this green supercapacitor is comparable to that of those fabricated using rGO synthesized from commercial graphite and in other literature reports. © 2014 The Royal Society of Chemistry.Item Novel eco-friendly synthesis of graphene directly from graphite using 2,2,6,6-tetramethylpiperidine 1-oxyl and study of its electrochemical properties(Elsevier B.V., 2015) Subramanya, B.; Bhat, D.K.Herein we report a simple, low cost, highly efficient and environment friendly one-pot method for the high throughput synthesis of graphene directly from graphite using 2,2,6,6-tetramethylpiperidine 1-oxyl (TEMPO) and H2O2 under microwave irradiation. The formation mechanism of graphene nanosheets (GNS) as investigated by Raman spectroscopy and electron microscopy techniques reveal surface defect generation, intercalation and exfoliation as the main steps. The rapid and local Joule heating of graphite by microwave radiation results in simultaneous deoxygenation and exfoliation forming GNS. The as-synthesized GNS are a few layer thick with a high surface area of 937.6 m2 g-1 and a high C/O ratio of 9.2. These results open the perspective of replacing toxic oxidizing and reducing agents by environment friendly chemicals of similar efficacy, thus facilitating the large-scale production of GNS by a greener method. Furthermore, GNS exhibits good electrochemical performance with a large specific capacitance (197 F g-1), excellent rate capability and a long cycle life (1000 cycles) in neat 1-ethyl-3-methylimidazolium tetrafluoroborate (EMIMBF4) electrolyte. It also has a high energy density of 76.03 W h kg-1 while simultaneously possessing a high power density of 1.12 kW kg-1. © 2014 Elsevier B.V.Item Cooling Curve Analysis of Micro- and Nanographite Particle-Embedded Salt-PCMs for Thermal Energy Storage Applications(Springer New York LLC barbara.b.bertram@gsk.com, 2017) Sudheer, R.; Prabhu, K.N.In recent years, the focus of phase change materials (PCM) research was on the development of salt mixtures with particle additives to improve their thermal energy storage (TES) functionalities. The effect of addition of microsized (50 ?m) and nanosized (400 nm) graphite particles on TES parameters of potassium nitrate was analyzed in this work. A novel technique of computer-aided cooling curve analysis was employed here to study the suitability of large inhomogeneous PCM samples. The addition of graphite micro- and nanoparticles reduced the solidification time of the PCM significantly enhancing the heat removal rates, in the first thermal cycle. The benefits of dispersing nanoparticles diminished in successive 10 thermal cycles, and its performance was comparable to the microparticle-embedded PCM thereafter. The decay of TES functionalities on thermal cycling is attributed to the agglomeration of nanoparticles which was observed in SEM images. The thermal diffusivity property of the PCM decreased with addition of graphite particles. With no considerable change in the cooling rates and a simultaneous decrease in thermal diffusivity, it is concluded that the addition of graphite particles increased the specific heat capacity of the PCM. It is also suggested that the additive concentration should not be greater than 0.1% by weight of the PCM sample. © 2017, ASM International.Item rGO/MnO2 nanowires for ultrasonic-combined Fenton assisted efficient degradation of Reactive Black 5(IWA Publishing 12 Caxton Street London SW1H 0QS, 2017) Ramesh, M.; Rao, M.P.; Rossignol, F.; Nagaraja, H.S.Reduced graphene oxide (rGO) coated manganese dioxide (MnO2) nanowires (NWs) were prepared by the hydrothermal method. Raman spectra confirmed the presence of rGO and the Brunauer-Emmett-Teller surface area of rGO/MnO2 NWs was found to be 59.1 m2g-1. The physico-chemical properties of prepared catalysts for the degradation of Reactive Black 5 (RB5) dye were investigated. 84% of RB5 dye in hydrogen peroxide solution was successfully degraded using rGO/MnO2 NWs, while only 63% was successfully degraded with pristine ?-MnO2 NWs in 60 min owing to the smaller crystallite size and large surface area. Further, the ultrasonic-combined Fenton process significantly enhanced the degradation rate to 95% of RB5 by the catalyst rGO/MnO2 NWs due to synergistic effects. The decomposition products identified using gas chromatography-mass spectrometry revealed a higher production rate of fragments in the ultrasonic-combined Fenton process. Therefore, rGO/MnO2 NWs with the ultrasonic-combined Fenton process is an efficient catalyst for the degradation of RB5, and may be used for environmental protection. © IWA Publishing 2017.Item Synthesis and Characterization of High-Dielectric-Constant Nanographite–Polyurethane Composite(Minerals, Metals and Materials Society 184 Thorn Hill Road Warrendale PA 15086, 2018) Mishra, P.; Badekai Ramachandra, B.R.; Bhattacharya, B.; Mehra, R.M.In the face of ever-growing demand for capacitors and energy storage devices, development of high-dielectric-constant materials is of paramount importance. Among various dielectric materials available, polymer dielectrics are preferred for their good processability. We report herein synthesis and characterization of nanographite–polyurethane composite with high dielectric constant. Nanographite showed good dispersibility in the polyurethane matrix. The thermosetting nature of polyurethane gives the composite the ability to withstand higher temperature without melting. The resultant composite was studied for its dielectric constant (?) as a function of frequency. The composite exhibited logarithmic variation of ? from ~ 3000 at 100 Hz to ~ 225 at 60 kHz. The material also exhibited stable dissipation factor (tan ?) across the applied frequencies, suggesting its ability to resist current leakage. © 2018, The Minerals, Metals & Materials Society.Item Adsorption mechanism of emerging and conventional phenolic compounds on graphene oxide nanoflakes in water(Elsevier B.V., 2018) Catherine, H.N.; Ou, M.-H.; Manu, B.; Shih, Y.-H.Emerging contaminants (ECs) such as bisphenol A (BPA), 4-nonylphenol (4-NP) and tetrabromobisphenol A (TBBPA) have gained immense attention worldwide due to their potential threat to humans and environment. Graphene oxide (GO) nanomaterial is considered as an important sorbent due to its exceptional range of environmental application owing to its unique properties. GO was also considered as one of ECs because of its potential hazard. The adsorption of organic contaminants such as phenolic ECs on GO affects the stability of GO nanoflakes in water and the fate of organic contaminants, which would cause further environmental risk. Therefore, the adsorption behaviors of emerging and common phenolic compounds (PCs) including phenol, 4-chlorophenol, 2,4-dichlorophenol, 2,4,6-trichlorophenol, 4-NP, BPA and TBBPA on GO nanoflakes and their stability in water were studied. The adsorption equilibrium for all the compounds was reached <10 h and was fitted with Langmuir and Freundlich isotherms. In addition to hydrophobic effect, adsorption mechanisms included ?-? bonding and hydrogen bonding interactions between the adsorbate and GO, especially the electrostatic interactions were observed. Phenol has the highest adsorption affinity due to the formation of hydrogen bond. GO has a good stability in water even after the adsorption of PCs in the presence of a common electrolyte, which could affect its transport with organic contaminants in the environment. These better understandings illustrate the mechanism of emerging and common PC interaction with GO nanoflakes and facilitate the prediction of the contaminant fate in the aquatic environment. © 2018 Elsevier B.V.
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