Faculty Publications

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    Polymer-based composite materials possess superior properties such as high strength-to-weight ratio, stiffness-to-weight ratio, and good corrosive resistance and therefore, are preferred for high-performance applications such as in the aerospace, defense, and sport goods industries. Drilling is one of the indispensable methods for building products with composite panels. Drilling tests have been conducted on glass fiber-reinforced plastic composite GFRP laminates using an instrumented CNC milling center. Machining parameters such as drill size, feed rate, and cutting speed have been observed for damage-free drilling of GFRP materials. A series of drilling experiments have been conducted on glass fiber-reinforced polyester laminates and the responses experienced such as thrust force and torque as functions of feed rate and drill size have been characterized to develop a semiempirical relationship which correlated well with an established model in terms of cutting parameters. Results indicated that experimental values correlated better with the model of thrust for 6mm drill size than for 10mm and torque correlated better for lower feed ranges than for the higher feed ranges. © 2005 Sage Publications.
    (Machining of fiber-reinforced thermoplastics: Influence of feed and drill size on thrust force and torque during drilling) Mohan, N.S.; Ramachandra, A.; Kulkarni, S.M.
    2005
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    Morphological and thermal properties of maize fiber composites
    (Korean Fiber Society, 2012) Saravana Bavan, D.; Mohan Kumar, G.C.
    Maize stalk has become one of the major sources of fibers from the agricultural residues. Use of these fibers as a reinforcement in the polymer is described in this paper. The present work is focused on establishing the properties such as physical, chemical, morphological structure and thermal properties of maize stalk fiber using different characterization techniques. Simple hand layup method was followed for processing the composite material. Chemical treatments of fibers were carried out to study the interaction of fibers with the matrix. The results revealed that maize fibers can also be used as a traditional fiber as reinforcement in a natural fiber reinforced composite materials. © 2012 The Korean Fiber Society and Springer Science+Business Media Dordrecht.
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    Sound radiation and transmission loss characteristics of a honeycomb sandwich panel with composite facings: Effect of inherent material damping
    (Academic Press, 2016) Arunkumar, M.P.; Jagadeesh, M.; Jeyaraj, J.; Gangadharan, K.V.; Mailan Chinnapandi, M.C.L.
    This paper presents the results of numerical studies carried out on vibro-acoustic and sound transmission loss behaviour of aluminium honeycomb core sandwich panel with fibre reinforced plastic (FRP) facings. Layered structural shell element with equivalent orthotropic elastic properties of core and orthotropic properties of FRP facing layer is used to predict the free and forced vibration characteristics. Followed by this, acoustic response and transmission loss characteristics are obtained using Rayleigh integral. Vibration and acoustic characteristics of FRP sandwich panels are compared with aluminium sandwich panels. The result reveals that FRP panel has better vibro-acoustic and transmission loss characteristics due to high stiffness and inherent material damping associated with them. Resonant amplitudes of the response are fully controlled by modal damping factors calculated based on modal strain energy. It is also demonstrated that FRP panel can be used to replace the aluminium panel without losing acoustic comfort with nearly 40 percent weight reduction. © 2016 Elsevier Ltd
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    Fabrication of hair and copper fiber reinforced polymethyl methacrylate (pmma) composites and evaluation of their mechanical properties, thermal conductivity and color stability for dental applications
    (Society for Biomaterials and Artificial Organs - India sharmacp@sbaoi.org, 2016) Jayaprakash, K.; Nandish, B.T.; Rijesh, M.; Nayak, J.; Bhat, S.M.; Shetty, K.H.K.; Nityananda Shetty, A.; Prabhu, S.
    The objective of the work was to fabricate and evaluate the impact strength, flexural strength, thermal conductivity and color stability of heat cure Polymethyl methacrylate denture base resin, reinforced with human hair fibers and copper fibers. Specimens were prepared by reinforcing human hair fibers of 2mm length and diameter in the range of 64 -78 ?m, in different quantities with respect to two different age groups and genders, to polymer-monomer mix before dough stage. Same procedure was followed to fabricate specimens with copper fibers (2mm length and 200 ?m diameter) too. The impact strength, transverse strength, thermal conductivity, and color stabilities were measured by using standard equipment's. Scanning electron microscope (SEM) was used to study the fractured surface of the fiber reinforced composites. The impact strength increased three times in hair reinforced and about twice in copper reinforced composites. The transverse strength was slightly decreased and the cause for it was investigated. Copper fiber reinforced composite significantly increased the thermal conduction. The human hair and copper reinforced Polymethyl methacrylate showed significant improvements in its mechanical properties and retained color stability similar to control specimens during storage in various beverages.
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    Soft computing techniques during drilling of bi-directional carbon fiber reinforced composite
    (Elsevier Ltd, 2016) Shetty, N.; Herbert, M.A.; Shetty, R.; Shetty, D.S.; Vijay, G.S.
    Due to the intricacy of machining processes and inconsistency in material properties, analytical models are often unable to describe the mechanics of machining of carbon fiber reinforced polymer (CFRP) composites. Recently, soft computing techniques are used as alternate modeling and analyzing methods, which are usually robust and capable of yielding comprehensive, precise, and unswerving solutions. In this paper, drilling experiments as per the Taguchi L27 experimental layout are carried out on bi-directional carbon fiber reinforced polymer (BD CFRP) composite laminates using three types of drilling tools: high speed steel (HSS), uncoated solid carbide (USC) and titanium nitride coated SC (TiN-SC). The focus of this work is to determine the best drilling tool that produces good quality drilled holes in BD CFRP composite laminates. This paper proposes a novel prediction model 'genetic algorithm optimised multi-layer perceptron neural network' (GA-MLPNN) in which genetic algorithm (GA) is integrated with Multi-Layer Perceptron Neural Network. The performance capability of response surface methodology (RSM) and GA-MLPNN in prediction of thrust force is investigated. RSM is also used to evaluate the influence of process parameters (spindle speed, feed rate, point angle and drill diameter) on thrust force. GA is used to optimize the thrust force and its optimization performance is compared with that of RSM. It is observed that the GA-MLPNN is better predicting tool than the RSM model. The investigation in this paper demonstrates that TiN-SC is the best tool for drilling BD CFRP composite laminates as minimum thrust force is developed during its use. © 2016 Elsevier B.V. All rights reserved.
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    Modeling of delamination in fiber-reinforced composite using high-dimensional model representation-based cohesive zone model
    (Springer Verlag service@springer.de, 2019) Rao, B.; Balu, A.S.
    Prediction of delamination failure is challenging when the researchers try to achieve the task without overburdening the available computational resources. One of the most powerful computational models to predict the crack initiation and propagation is cohesive zone model (CZM), which has become prominent in the crack propagation studies. This paper proposes a novel CZM using high-dimensional model representation (HDMR) to capture the steady-state energy release rate (ERR) of a double-cantilever beam (DCB) under mode I loading. The finite element models are created using HDMR-based load and crack length response functions. Initially, the model is developed for 51-mm crack size DCB specimens, and the developed HDMR-based CZM is then used to predict the ERR variations of 76.2-mm crack size DCB model. Comparisons have been made between the available unidirectional composite (IM7/977-3) experimental data and the numerical results obtained from the 51-mm and 76.2-mm initial crack size DCB specimens. In order to demonstrate the efficiency of the proposed model, the results of the second-order nonlinear regression model using RSM are used for the comparison study. The results show that the proposed method is computationally efficient in capturing the delamination strength. © 2019, The Brazilian Society of Mechanical Sciences and Engineering.
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    Tribo-mechanical and physical characterization of filament wound glass/epoxy composites
    (Institute of Physics Publishing helen.craven@iop.org, 2019) Biradar, S.; Joladarashi, S.; Kulkarni, S.M.
    The present research aims to investigate mechanical, physical and tribological properties of filament wound Glass Fibre Reinforced Polymer (GFRP) composite pressure vessel as per respective ASTM standards. Here test coupons prepared from GFRP vessel are subjected to tensile, compression, flexural and impact testing to investigate mechanical properties. The physical properties are studied from density, ignition loss and water absorption tests. The tribological study was carried out using abrasive slurry erosion tester. All tests carried out in this study are as per respective ASTM standard. The results obtained from various mechanical testings are satisfactory and also almost equal in strength with respect to metallic pressure vessels. Particularly from impact testing, the strength of sea water treated sample has considerably increased. Fractography study was conducted on failed samples to study various mode of failure in detail. The physical characterization has elaborated the behavior of filament wound GFRP material under moisture environment which has observed a maximum of 0.5% water absorption rate. As per ignition loss study which reveals about 95%-98% weight of ignition loss is recorded, which indicates perfect fibre to resin ratio and almost nil or least % of void content. The slurry erosion test results are within the expected range and maximum wear of 9.67% is recorded under extreme case. The overall study reveals that the presence of voids, non-uniform distribution of fibre and matrix have an impact on the outcomes of many mechanical properties. From the above study we can conclude that filament wound GFRP pressure vessel can be used in many applications since it is a non-hydrophobic, better wear resistant and several strength parameters have also improved or unaltered under rigorous testing conditions. © 2019 IOP Publishing Ltd.
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    Evaluation of tensile strength and slurry erosive behaviour of jute reinforced natural rubber based flexible composite
    (International Information and Engineering Technology Association info@iieta.org, 2020) Mahesh, V.; Joladarashi, S.; Kulkarni, S.M.
    Polymer based natural fiber reinforced composites are finding their applications in almost all fields of engineering. Flexible composites are different class of composite materials finding their usage in secondary structural application such as sacrificial structures like claddings. Mechanical and tribological characterization of the newly developed composites becomes important prior to using them in any engineering application. The present study concentrates on evaluating the tensile and slurry erosive behaviour of flexible composite manufactured by reinforcing naturally available jute fiber in the form of woven fabric in the naturally available sun dried rubber sheets (NR) using compression moulding technique. ASTM D412 standard is used to evaluate the tensile properties of the proposed flexible composite and the NR sheets. The slurry erosive behaviour is assessed using Ducom slurry erosion testing machine. The results reveal that reinforcing jute with natural rubber enhances the tensile strength compared to natural rubber sheet and the wear of the proposed flexible composite is minimal due to inclusion of natural rubber which is elastic in nature. © 2020 Lavoisier. All rights reserved.
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    Free vibration and inherent material damping characteristics of boron-FRP plate: Influence of non-uniform uniaxial edge loads
    (EDP Sciences, 2021) Gunasekaran, V.; Jeyaraj, J.; Mailan Chinnapandi, L.B.
    The current investigation presents the analytical investigation on free vibration and inherent material damping of boron-FRP plate, subjected to non-uniform uniaxial edge loads. Initially critical buckling load (Pcr) is obtained, then followed by free vibration response and inherent material damping values for corresponding modal indices of the FRP plate is calculated for different load fraction of non-uniform uniaxial edge loads. The buckling load and free vibration response are obtained by using strain energy method and Reddy's TSDT respectively. It is observed that the nature of load and aspect ratio influence the bucking, free vibration and inherent material damping behaviour of the fibre reinforced polymer plate significantly. © V. Gunasekaran et al., Published by EDP Sciences, 2021.
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    Development and mechanical characterization of novel polymer-based flexible composite and optimization of stacking sequences using VIKOR and PSI techniques
    (SAGE Publications Ltd, 2021) Mahesh, V.; Joladarashi, S.; Kulkarni, S.M.
    The development of natural fiber-reinforced polymer composites is becoming prominent in numerous engineering applications over the synthetic fiber-reinforced composites mainly because of their environment-friendly characteristics. This article deals with comparative study on selection of optimal stacking sequence (jute/rubber/jute (JRJ), jute/rubber/rubber/jute, and jute/rubber/jute/rubber/jute) of the jute/natural rubber-based completely biodegradable flexible composite using multi-attribute decision making (MADM) approaches namely hybrid entropy-VIse Kriterijumska Optimizacija kompromisno Resenja (VIKOR) and preference selection index (PSI) methods. Tensile strength, tear strength, specific impact strength, and specific wear rate are used as attributes for MADM methods. The results show good agreement between hybrid entropy-VIKOR and PSI methods used for stacking sequence selection. Scanning electron microscope analysis is carried out to study the failure mechanisms of the proposed flexible composite. The findings of the present study led to the choice of JRJ as the preferred stacking sequence among all the three stacking sequences considered as it exhibited the best overall properties compared to other two configurations of the flexible composite. © The Author(s) 2019.