Faculty Publications
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Item Corrosion behavior of composition modulated multilayer Zn-Co electrodeposits produced using a single-bath technique(2009) Thangaraj, V.; Eliaz, N.; Hegde, A.Composition modulated alloy (CMA) electrodeposits of Zn-Co were produced from acid chloride baths by the single-bath technique. Their corrosion behavior was evaluated as a function of the switched cathode current densities and the number of layers. The process was optimized with respect to the highest corrosion resistance. Enhanced corrosion resistance was obtained when the outer layer was slightly richer with cobalt. At the optimum switched current densities 40/55 mA cm-2, a coating with 600 layers showed ~6 times higher corrosion resistance than monolithic Zn-Co electrodeposit having the same thickness. The CMA coating exhibited red rust only after 1,130 h in a salt-spray test. The increased corrosion resistance of the multilayer alloys was related to their inherent barrier properties, as revealed by Electrochemical Impedance Spectroscopy. The corrosion resistance was explained in terms of n-type semiconductor films at the interface as supported by Mott-Schottky plots. © 2008 Springer Science+Business Media B.V.Item N?-[4-(diethylamino)benzylidine]-3-{[8-(trifluoromethyl) quinolin-4-yl]thio}propano hydrazide) as an effective inhibitor of mild steel corrosion in acid media(2009) Ramesh, S.V.; Vasudeva Adhikari, A.V.N?-[4-(diethylamino)benzylidine]-3-{[8-(trifluoromethyl)quinolin-4-yl]thio}propano hydrazide (DEQTPH) was newly synthesized, characterized and tested as a corrosion inhibitor for mild steel in HCl (1 M, 2 M) and H2SO4 (0.5 M, 1 M) solutions using weight loss method, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization method. The corrosion inhibition efficiencies measured by all the above three techniques were in good agreement with each other. The mild steel samples were also analyzed by scanning electron microscopy (SEM). The results showed that DEQTPH is an excellent inhibitor for mild steel in acid media. The inhibition efficiency in different acid media was found to be in the order, 0.5 M H2SO4 > 1.0 M HCl > 2.0 M HCl > 1.0 M H2SO4. The inhibition was assumed to occur via adsorption of the inhibitor molecule on the metal surface. It acts as an anodic inhibitor. In the 30-60 °C temperature range, the DEQTPH adsorption follows Langmuir isotherm model. The protection efficiency increased with increasing inhibitor concentration in the range 0.2 × 10-4 to 10.5 × 10-4 M and slightly increased with increasing temperature. Thermodynamic characteristics were discussed. Chemisorption mechanism is proposed. © 2009 Elsevier B.V. All rights reserved.Item Electrical and magnetic properties of chitosan-magnetite nanocomposites(2010) Bhatt, A.S.; Bhat, D.K.; Santosh, M.S.Magnetite powders in nanometer size have been synthesized by the hydrothermal process. Various magnetic films of chitosan and the synthesized magnetite nanopowders containing different concentrations of the latter were prepared by ultrasonication route. The X-ray diffraction (XRD) studies and the transmission electron microscopy (TEM) images showed that the synthesized magnetite particles had 80 nm dimensions. The band gap of the composites was evaluated using the UV-visible Spectroscopy. The influence of magnetite content on the magnetic properties of the composite showed a decrease in the saturation magnetization with the decrease in the magnetic content. The effect of magnetite content on the dielectric properties of the polymer film at different frequencies from 0.01 to 105 Hz was studied using an electrochemical impedance spectroscopy. The possible mechanism for the observed electrical properties of the composite films was discussed. © 2010 Elsevier B.V. All rights reserved.Item Electrolytic preparation of cyclic multilayer Zn-Ni alloy coating using switching cathode current densities(2010) Venkatakrishna, K.; Hegde, A.C.Cyclic multilayer alloy (CMA) coating of Zn-Ni was developed on mild steel using single bath technique, by proper manipulation of cathode current densities. The thickness and composition of the individual layers were altered precisely and conveniently by cyclic modulation of cathode current densities. Multilayer coatings, having sharp change in compositions were developed using square current pulses. Gelatin and sulphanilic acid (SA) acid were used as additives. Laminar deposits with different configurations were produced, and their corrosion behaviors were studied, in 5% NaCl solution by electrochemical methods. It was observed that the corrosion resistance of CMA coating increased progressively with number of layers (up to certain optimal numbers) and then decreased. Cyclic voltammetry study demonstrated the role of gelatin and SA in multilayer coating. The coating configuration has been optimized for the peak performance against corrosion. The substantial decrease of corrosion rate, in the case of multilayer coatings was attributed to the changed intrinsic electric properties, evidenced by Electrochemical Impedance Spectroscopy (EIS) study. The surface morphology and its roughness were examined by Atomic Force Microscopy (AFM). The surface and cross-sectional view of coatings were examined, using Scanning Electron Microscopy (SEM). X-ray photoelectron spectrum (XPS) study was carried out for surface analysis. The relative performance of pure Zn, monolithic and CMA coatings were compared and discussed. © 2010 Springer Science+Business Media B.V.Item Electrodeposition of high performance multilayer coatings of Zn-Co using triangular current pulses(2010) Yogesha, S.; Hegde, A.C.Compositionally modulated alloy (CMA) coatings of Zn-Co were electrodeposited on to mild steel from an acid chloride bath containing thiamine hydrochloride, as an additive. Electroplating was carried out galvanostatically from a single bath containing Zn2+ and Co2+ ions. Gradual change in composition in each layer was effected by triangular current pulses, cycling between two cathode current densities. Compositionally modulated alloy coatings were developed under different conditions of cyclic cathode current density and number of layers, and their corrosion resistances were evaluated by potentiodynamic polarisation and electrochemical impedance spectroscopy. The formation of multilayer and corrosion mechanism was analysed using scanning electron microscopy. The corrosion resistances of CMA and monolithic alloy coatings were compared with that of the base metal. Compositionally modulated alloy coating at optimal configuration, represented as (Zn-Co) 2•0/4•0/300, was found to exhibit ?80 times better corrosion resistance compared with monolithic (Zn-Co)3•0 alloy, deposited for the same length of time from the same bath. Improved corrosion resistance was attributed to the formation of n-type semiconductor film at the interface, supported by Mott-Schottky plots. Decrease in corrosion resistance at high degree of layering was found, and is due to lower relaxation time for redistribution of solutes in the diffusion double layer, during plating. © 2010 Maney Publishing.Item Electroplating and characterization of Zn-Ni, Zn-Co and Zn-Ni-Co alloys(2010) Eliaz, N.; Venkatakrishna, K.; Hegde, A.C.Zn-Ni, Zn-Co and Zn-Ni-Co coatings were electrodeposited on mild steel from an acidic chloride bath containing p-aminobenzenesulphonic acid (SA) and gelatin. These additives changed the phase content in the coatings, most likely as a result of their adsorption at the surface of the cathode. The effect of gelatin was more pronounced than that of SA. The Faradaic efficiency was higher than 90%. As the current density was increased or the bath temperature was decreased, the concentration of the nobler metal in the coating increased. Both concentrations of Ni and Co in the ternary alloy increased as the applied current density was increased. Nickel and cobalt were found to have a synergistic catalytic effect. The thickness of all coatings increased as the applied current density was increased. The hardness increased with current density to a peak value, and then decreased. The rate of Zn deposition was heavily influenced by mass-transport limitation at high applied current densities, while the rates of Ni and Co deposition were not. The anomalous codeposition was explained by the great difference between the exchange current densities of Zn and the iron-group metal. Potentiodynamic polarization scans and electrochemical impedance spectroscopy showed that the corrosion resistance of the ternary Zn-Ni-Co alloy coatings was approximately 10 times higher than that of Zn-Ni and 7 times higher than that of Zn-Co. The improved corrosion resistance of the ternary alloy was attributed to its surface chemistry, phase content, texture, and surface morphology. The ternary Zn-Ni-Co coating may thus replace the conventional Zn-Ni and Zn-Co coatings in a variety of applications. © 2010 Elsevier B.V.Item 3-Methyl-4-amino-5-mercapto-1,2,4-triazole as corrosion inhibitor for 6061 Al alloy in 0.5 M sodium hydroxide solution(Springer New York LLC barbara.b.bertram@gsk.com, 2011) Kumari, P.D.R.; Nayak, J.; Nityananda Shetty, A.N.3-Methyl-4-amino-5-mercapto-1,2,4-triazole (MAMT) was synthesized, and its inhibition action on the corrosion of 6061 Al alloy in 0.5 M sodium hydroxide was investigated by means of potentiodynamic polarization and electrochemical impedance spectroscopy techniques. The effect of inhibitor concentration, temperature, and concentration of the corrosion medium on the inhibitor action was investigated. The surface morphology of the metal surface was investigated by scanning electron microscopy (SEM). The inhibition efficiency increased with the increase in the concentration of the inhibitor, but decreased with the increase in temperature. Both thermodynamic and kinetic parameters were calculated and discussed. The adsorption of MAMT on the base alloy was found to be through physisorption, obeying Langmuir's adsorption isotherm. The results obtained from both the techniques were in good agreement with each other. © 2011 ACA and OCCA.Item 3,4-Dimethoxybenzaldehydethiosemicarbazone as corrosion inhibitor for aged 18 Ni 250 grade maraging steel in 0.5 M sulfuric acid(2011) Poornima, T.; Nayak, J.; Nityananda Shetty, A.N.The corrosion inhibition of the aged 18 Ni 250 grade maraging steel in 0.5 M sulfuric acid by 3,4-dimethoxybenzaldehydethiosemicarbazone(DMBTSC) has been investigated by potentiodynamic polarization and electrochemical impedance spectroscopy(EIS) techniques. The inhibition efficiency increased with the increase in inhibitor concentration and decreased with the increase in temperature. Polarization curves indicated mixed type inhibition behavior affecting both cathodic and anodic corrosion currents. The thermodynamic parameters of corrosion and adsorption processes were evaluated. The adsorption of DMBTSC on the aged maraging steel surface was found to obey the Langmuir adsorption isotherm model, and the calculated Gibb's free energy values confirm the spontaneous adsorption. The results obtained by the two techniques were in good agreement. © 2010 Springer Science+Business Media B.V.Item Development of nano-structured cyclic multilayer Zn-Ni alloy coatings using triangular current pulses(2011) Bhat, R.S.; Hegde, A.C.Cyclic multilayer alloy (CMA) deposits of Zn-Ni were developed on mild steel from sulphate bath having thiamine hydrochloride (THC) and citric acid (CA) as additives. CMA coatings were developed galvanostatically using triangular current pulses, under different conditions of cyclic cathode current density (CCCD's) and number of layers. The corrosion behaviors of the coatings were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy methods, and were compared with that of monolayer Zn-Ni alloy of same thickness. At optimal configuration, CMA coating represented as, (Zn-Ni)2.0/5.0/300 was found to exhibit ?40 times better corrosion resistance compared to monolayer alloy, (Zn-Ni)3.0. Cyclic voltammetry study demonstrated that THC and CA have improved the appearance of the deposit by complexation with metal ions. The corrosion protection efficacy of CMA coatings was attributed to the difference in phase structure of the alloy in successive layers, evidenced by XRD analysis. The formation of multilayer and corrosion mechanism was analyzed by Scanning Electron Microscopy (SEM) study. © 2011 Allerton Press, Inc.Item Optimization of deposition conditions for development of high corrosion resistant Zn-Fe multilayer coatings(2011) Yogesha, S.; Hegde, A.C.Composition modulated multilayer alloy (CMMA) coating of Zn-Fe was developed galvanostatically on mild steel through single bath technique (SBT), using thiamine hydrochloride as additive. Electrodeposits with different coating matrices were developed, using square current pulses. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods were used to assess the corrosion performance of the coatings. The cyclic cathode current densities (CCCDs) and number of layers were optimized, for highest corrosion resistance. Experimental results showed that CMMA Zn-Fe coating, developed at 2.0-4.0 A/dm2, having 300 layers is ?30 times higher corrosion resistant than corresponding monolithic alloy of same thickness. The corrosion resistance increased with number of layers up to a certain number of layers; and then decreased. The better corrosion resistance was attributed to the dielectric barrier at the interface, evidenced by dielectric spectroscopy. The formation of multilayer and corrosion mechanism was analyzed using scanning electron microscopy (SEM). © 2011 Elsevier B.V. All rights reserved.