Faculty Publications
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Item Nano-ZnO particle addition to monolithic magnesium for enhanced tensile and compressive response(Elsevier Ltd, 2014) Seetharaman, S.; Nayak, U.; Sabat, R.K.; Suwas, S.; Almajid, A.; Gupta, M.In this study, the effects of nanoscale ZnO reinforcement on the room temperature tensile and compressive response of monolithic Mg were studied. Experimental observations indicated strength properties improvement due to nanoscale ZnO addition. A maximum increment in tensile yield strength by ?55% and compressive yield strength by 90% (with reduced tension-compression asymmetry) was achieved when 0.8 vol.% ZnO nanoparticles were added to Mg. While the fracture strain values under tensile loads were found to increase significantly (by ?95%, in case of Mg-0.48ZnO), it remained largely unaffected under compressive loads. The microstructural characteristics studied in order to comprehend the mechanical response showed significant grain refinement due to grain boundary pinning effect of nano-ZnO particles which resulted in strengthening of Mg. Texture analysis using X-ray and EBSD methods indicated weakening of basal fibre texture in Mg/ZnO nanocomposites which contributed towards the reduction in tension-compression yield asymmetry and enhancement in tensile ductility when compared to pure Mg. © 2014 Elsevier B.V. All rights reserved.Item Quasi-Static and High Strain Rate Compressive Response of Injection-Molded Cenosphere/HDPE Syntactic Foam(Minerals, Metals and Materials Society 184 Thorn Hill Road Warrendale PA 15086, 2016) Bharath Kumar, B.R.; Singh, A.K.; Doddamani, M.R.; Luong, D.D.; Gupta, N.High strain rate compressive properties of high-density polyethylene (HDPE) matrix syntactic foams containing cenosphere filler are investigated. Thermoplastic matrix syntactic foams have not been studied extensively for high strain rate deformation response despite interest in them for lightweight underwater vehicle structures and consumer products. Quasi-static compression tests are conducted at 10?4 s?1, 10?3 s?1 and 10?2 s?1 strain rates. Further, a split-Hopkinson pressure bar is utilized for characterizing syntactic foams for high strain rate compression. The compressive strength of syntactic foams is higher than that of HDPE resin at the same strain rate. Yield strength shows an increasing trend with strain rate. The average yield strength values at high strain rates are almost twice the values obtained at 10?4 s?1 for HDPE resin and syntactic foams. Theoretical models are used to estimate the effectiveness of cenospheres in reinforcing syntactic foams. © 2016, The Minerals, Metals & Materials Society.Item Compressive behavior of cenosphere/epoxy syntactic foams in arctic conditions(Elsevier Ltd, 2018) Shahapurkar, K.; Garcia, C.D.; Doddamani, M.; Mohan Kumar, G.C.; Prabhakar, P.In this paper, the effects of arctic condition on the compressive response of ceno-sphere/epoxy syntactic foams are investigated. Understanding the behavior of such foams under extreme conditions is critical for exploring their suitability for constructing lightweight platforms used in arctic explorations, which are exposed to subzero temperatures for extended periods of time potentially degrading their mechanical properties. In the research study presented here, samples of cenosphere/epoxy syntactic foams were conditioned under arctic environment at a temperature of ?60 °C for a period of 57 days. Compression tests were then conducted at room temperature as well as in-situ ?60 °C on the conditioned samples and compared against unconditioned samples tested at room temperature. Combinations of surface modification and cenosphere volume fractions were considered. For the case of unconditioned samples, compressive strength decreased with increasing cenosphere volume fraction for both surface modified and unmodified cenospheres. For the arctic conditioned samples, cenospheres/epoxy foams did not present visible signs of degradation prior to testing, but manifested a reduction in compressive modulus in a range of 47–57% and 47–65% for untreated and treated cenospheres/epoxy syntactic foams as compared to their unconditioned counterparts. On the other hand, the compressive strength increased in a range between 32–68% for untreated and 59–80% for treated cenosphere foams in arctic environment, which can be attributed to the matrix hardening introduced by frigid in-situ environment. Also, under in-situ arctic compressive loading, the post peak response for all foam types have shifted from a progressive failure to a brittle type behavior. © 2017 Elsevier LtdItem Quasi-static compressive response of compression molded glass microballoon/HDPE syntactic foam(Elsevier Ltd, 2018) Jayavardhan, M.L.; Doddamani, M.Quasi-static compressive behavior of different density glass microballoon (GMB) reinforced high density polyethylene (HDPE) syntactic foams are investigated in the present work. Reducing the weight of thermoplastic components has been always a high priority in transportation, aerospace, consumer products and underwater vehicle structures. Despite continued interest in developing lightweight thermoplastic syntactic foams, they have not been studied extensively for quasi-static response with focus on wall thickness and volume fraction variations. Compression molded GMB/HDPE sheets are subjected to 0.001, 0.01 and 0.1 s?1 strain rates. Compressive modulus of foams is higher compared to neat HDPE. Increasing strain rates and decreasing filler content increases yield strength for all the foams investigated compared to neat HDPE. Yield strain and energy absorption of GMB/HDPE foams increases with an increasing strain rate and wall thickness. Specific modulus and strength of GMB/HDPE foams are superior and are comparable to neat HDPE. GMB/HDPE foam achieved high stiffness to weight ratio making them suitable for wide variety of applications. Theoretical model based on differential scheme predicts a good estimate of elastic modulus for all the type of GMB/HDPE foams. Finally, property map is exhibited to present comparative studies with existing literature. © 2018 Elsevier LtdItem Additive Manufacturing of Three-Phase Syntactic Foams Containing Glass Microballoons and Air Pores(Minerals, Metals and Materials Society 184 Thorn Hill Road Warrendale PA 15086, 2019) Singh, A.K.; Deptula, A.J.; Anawal, R.; Doddamani, M.; Gupta, N.High-density polyethylene and its syntactic foams reinforced with 20 vol.% and 40 vol.% glass microballoons were 3D printed using the fused filament fabrication method and studied for their compressive response. The three-phase microstructure of syntactic foams fabricated in this work also contained about 10 vol.% matrix porosity for obtaining light weight for buoyancy applications. Filaments for 3D printing were developed using a single screw filament extruder and printed on a commercial 3D printer using settings optimized in this work. Three-dimensional printed blanks were machined to obtain specimens that were tested at 10 ?4 s ?1 , 10 ?3 s ?1 , 10 ?2 s ?1 and 1 s ?1 strain rates. The compression results were compared with those of compression-molded (CM) specimens of the same materials. It was observed that the syntactic foam had a three-phase microstructure: matrix, microballoons and air voids. The air voids made the resulting foam lighter than the CM specimen. The moduli of the 3D-printed specimen were higher than those of the CM specimens at all strain rates. Yield strength was observed to be higher for CM samples than 3D-printed ones. © 2019, The Minerals, Metals & Materials Society.Item Experimentation on dynamic compressive response of bio-inspired helicoidal structured Basalt/Hemp/polyurethane rubber sandwich composites(Elsevier Ltd, 2024) Gowda, D.; Mahesh, V.; Mahesh, V.; Ravishankar, K.S.In this article, to incorporate sustainability, enhance recyclability and achieve a good trade-off between the cost-weight-energy absorption performance, bioinspired helicoidal structured Basalt (B)/Hemp (H)/Polyurethane (PU) rubber hybrid composites are proposed, and their dynamic compressive response is experimentally investigated using a split Hopkinson pressure bar (SHPB) setup. These composites' high strain rate performance subjected to both in-plane and through-plane directions are studied. The strain rates ranging from 4254 to 10,750 s-1 are achieved by varying the striker bar's input pressure. In addition, the performance of the bioinspired helicoidal design is compared against the uniform monolithic and hybridised fibers laminated structures. The experimental results suggest that the dynamic compressive properties of Basalt/Hemp-helicoidal (BH-helicoidal) laminates were on compar with that of B-laminates, achieving an almost 30% weight reduction. The optimised fiber orientation at a helical angle of 120 enhances interlaminar shear strength, mitigating buckling and delamination failures, thereby improving BH-helicoidal laminate's structural integrity and dynamic compressive properties. Further, the through-plane dynamically loaded samples displayed better compressive properties due to increased stiffness than in-plane samples. The PU rubber matrix was thermally softened at higher strain rates, enhancing the flow stress. The strengthening mechanism of the proposed composites was evaluated through Cowper-Symonds, strain rate sensitivity, and thermal activation volume parameter. Macroscopic and microscopic imaging was proposed to understand the damage behaviour of laminates as a function of loading direction. Overall, BH-helicoidal laminate is favoured for ballistic application due to its cost-effectiveness and sustainable design. © 2024 Elsevier Ltd
