Faculty Publications
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Item This paper deals with an experimental investigation on the process of atmospheric plasma spraying of high performance ceramics such as Al2O3, Al2O3-TiO2, and PSZ on a steel substrate. The ceramic coatings were deposited under different spray conditions and optimal spray parameters were evaluated based on the quality of the coating judged in terms of bond strength and porosity. An expert system, using the above experimental data,developed in Borland C has been demonstrated.(Elsevier BV, Expert system for process optimization of atmospheric plasma spraying of high performance ceramics) Gowri, S.; Uma Shankar, G.; Narayanasamy, K.; Krishnamurthy, R.1997Item The effect of the inclusion of ceramic particles in polythene material on the response to erosion due to impingement by sand particles at three angles is investigated. It is seen that erosion resistance varies with ceramic inclusions. The work also considers the limitations posed by the system in adopting weight change measurements as a measure to follow erosive wear owing to the softer nature of the matrix material. Consequently, the investigation looks at two other experimental parameters that can readily be measured to quantify erosion. Of the two approaches, the advantages of following wear through measuring linear dimension of the resulting crater is stressed in this work. The study also highlights the problems associated in assessing the depth of the crater as a parameter to express the extent of erosion owing to the phenomenon of material flow suggested and schematically illustrated in the work. Corroborative evidence for this flow behaviour through scanning electron microscopic studies is presented. © 2002 Elsevier Science Ltd. All rights reserved.(Elsevier Ltd, On evaluating erosion by sand particles in polythene system without and with ceramic particles) Kishore; Sridhar, G.B.2002Item SiC particulate reinforced A356 Al metal matrix composites were laser treated using pulsed Nd-YAG laser beam. The processing was carried out in air atmosphere at varying pulse energy (5 to 20 J) and scan rates (30 to 150 mm/sec). The samples were cut perpendicular to the track and they were characterized using optical microscopy, scanning electron microscopy and X-ray diffraction. Microstructure of laser treated region consists of regular succession of coarse and fine microstructure signifying the presence of low velocity bands. Transition from cellular/columnar dendritic to equiaxed dendritic structure has been observed. Microstructure of samples laser treated with specific energy greater than 13 kJ/cm2 show presence of Al 4C3 platelets. © 2004 Kluwer Academic Publishers.(Microstructural studies in low specific energy laser surface treated Al(A356)-SiCp composites) Bhat, K.U.; Surappa, M.K.2004Item Static analysis of functionally graded beams using higher order shear deformation theory(2008) Kadoli, R.; Akhtar, K.; Ganesan, N.Displacement field based on higher order shear deformation theory is implemented to study the static behavior of functionally graded metal-ceramic (FGM) beams under ambient temperature. FGM beams with variation of volume fraction of metal or ceramic based on power law exponent are considered. Using the principle of stationary potential energy, the finite element form of static equilibrium equation for FGM beam is presented. Two stiffness matrices are thus derived so that one among them will reflect the influence of rotation of the normal and the other shear rotation. Numerical results on the transverse deflection, axial and shear stresses in a moderately thick FGM beam under uniform distributed load for clamped-clamped and simply supported boundary conditions are discussed in depth. The effect of power law exponent for various combination of metal-ceramic FGM beam on the deflection and stresses are also commented. The studies reveal that, depending on whether the loading is on the ceramic rich face or metal rich face of the beam, the static deflection and the static stresses in the beam do not remain the same. © 2007 Elsevier Inc. All rights reserved.Item Stress analysis of SUS 304 - Ceramics functionally graded beams using third order shear deformation theory(2008) Akhtar, K.; Kadoli, R.Kinematics for moderately thick rectangular beams satisfying zero shear strain on the top and bottom . surfaces is utilized to define the strain displacement relations involving the membrane, bending and higher order of displacements. Strain energy containing shear rotation term is deduced. The principle of stationary potential energy is used to obtain the static finite element equilibrium equations for the FGM (functionally graded material) beam with a uniformly distributed transverse load. FGM beams with continuous and smooth grading of metal and ceramics based on po wer law index are considered for the study. Equivalent single layer approach is followed for the evaluation of the constitutive matrix of the FGM beam. Numerical results are presented on the axialstresses and shear stresses in SUS304-Al3O3, SUS 304-ZrO2 and SUS 304-Si3N4FGM beams with clamped-clamped and simply supported boundary conditions. The effect of volume fraction of ceramic and metal on the nature of stress distribution through the thickness are investigated. The studies reveal that, the magnitude and distribution profile of static stresses in the beam depends on the power law index and also on the nature of load bearing surface, ie, whether the loading is on the ceramic rich face of the beam or metal rich face.Item Comparative analysis of steady state heat transfer in a TBC and functionally graded air cooled gas turbine blade(2010) Coomar, N.; Kadoli, R.Internal cooling passages and thermal barrier coatings (TBCs) are presently used to control metal temperatures in gas turbine blades. Functionally graded materials (FGMs), which are typically mixtures of ceramic and metal, have been proposed for use in turbine blades because they possess smooth property gradients thereby rendering them more durable under thermal loads. In the present work, a functionally graded model of an air-cooled turbine blade with airfoil geometry conforming to the NACA0012 is developed which is then used in a finite element algorithm to obtain a non-linear steady state solution to the heat equation for the blade under convection and radiation boundary conditions. The effects of external gas temperature, coolant temperature, surface emissivity changes and different average ceramic/metal content of the blade on the temperature distributions are examined. Simulations are also carried out to compare cooling effectiveness of functionally graded blades with that of blades having TBC. The results highlight the effect of including radiation in the simulation and also indicate that external gas temperature influences the blade heat transfer more strongly. It is also seen that graded blades with about 70% ceramic content can deliver better cooling effectiveness than conventional blades with TBC. © 2010 Indian Academy of Sciences.Item Dielectric and piezoelectric properties of PVDF/PZT composites: A review(John Wiley and Sons Inc, 2015) Jain, A.; Prashanth, K.J.; Sharma, A.K.; Jain, A.; P.n, R.Smart materials, which exhibit piezoelectricity, find an eclectic range of applications in the industry. The direct piezoelectric effect has been widely used in sensor design, and the inverse piezoelectric effect has been applied in actuator design. Ever since 1954, PZT and BaTiO3 were widely used for sensor and actuator applications despite their toxicity, brittleness, inflexibility, etc. With the discovery of PVDF in 1969, followed by development of copolymers, a flexible, easy to process, nontoxic, high density alternate with high piezoelectric voltage coefficient was available. In the past 20 years, heterostructural materials like polymer ceramic composites, have received lot of attention, since these materials combine the excellent pyroelectric and piezoelectric properties of ceramics with the flexibility, processing facility, and strength of the polymers resulting in relatively high dielectric permittivity and breakdown strength, which are not attainable in a single phase piezoelectric material. The current review article is an attempt to provide a compendium of all the work carried out with reference to PVDF-PZT composites. The review article evaluates the effect of grain size, content and other factors under the purview of dielectric and piezoelectric properties while evaluating the sensitivity of the material for sensor application.Item Scratch adhesion strength of plasma sprayed carbon nanotube reinforced ceramic coatings(Elsevier Ltd, 2017) Jambagi, S.C.This report investigates the effect of both mechanical and thermal properties of Carbon nanotube (CNT) on scratch adhesion strength of ceramic coatings. Micro sized alumina and titania with 1 wt% CNT powders were prepared by three routes: dry/wet milling (with alcohol) and heterocoagulation. First, degree of CNT dispersion in the coatings was analysed. Heterocoagulated coatings displayed homogeneous dispersion of CNT. Next, the effect of homogeneous dispersion on phase transformation was studied. Higher thermal conductivity of CNT and its degree of dispersion seemed to affect the melting of powders and thus the phase transformations in the coatings. A higher fraction of stable phase was detected in the coatings. In addition, CNT/ceramic interface was analysed for the reaction layer. A stable phase layer was found covering the entire CNT surface, protecting it from thermal degradation. Finally, the scratch adhesion strength was quantified for both CNT reinforced and unreinforced coatings. The scratch resistance of heterocoagulated coatings improved by ?36–176%. Improvement in strength was attributed to: a) a higher stable phase fraction in the coatings, b) Strong wettability at CNT/ceramic interface, c) improvement in elastic moduli of the coatings has also led to the improvement in the work of adhesion of the coatings, and d) a toughening mechanism, CNT bridging. © 2017 Elsevier B.V.Item Some new observations on the structural and phase evolution of nickel titanate nanofibers(Elsevier Ltd, 2017) Kumar, B.S.; Shanmugharaj, A.M.; Kalpathy, S.K.; Anandhan, S.In this study, we report for the first time the synthesis of nickel titanate (NTO) nanofibers containing a mixture of ilmenite and spinel phases of NTO, at an atypical low temperature. Precursor nanofibers produced by sol-gel electrospinning were calcined at three different temperatures to produce the NTO nanofibers. Thermal analysis along with X-ray photoelectron spectroscopy confirmed the formation of non-crystalline stable phases of TiN and Ti-O-N that restrained the formation of ilmenite NTO, and the Ni-rich environment pushed the Ti atoms to tetrahedral sites to form a defective spinel structure. The crystallite size of spinel NTO was observed to increase as a function of the calcination temperature above 700 °C, as the activation energy for coalescence and growth of spinel NTO was favorable. NTO nanofibers obtained above the calcination temperature of 700 °C exhibited new band gap energy around 2.5 eV in Tauc plot. Oxygen vacancies in these ceramic nanofibers decreased as the calcination temperature was increased. A hypsochromic shift of 20 nm in the photoluminescence spectra suggested that the material had a Ni2+ rich NTO (spinel). © 2017 Elsevier Ltd and Techna Group S.r.l.Item Role of thermally grown oxide and oxidation resistance of samarium strontium aluminate based air plasma sprayed ceramic thermal barrier coatings(Elsevier B.V., 2017) Baskaran, T.; Arya, S.B.Samarium Strontium Aluminate (SSA) based ceramic oxide was synthesized and coated on a bond coated (NiCrAlY) Inconel 718 superalloy by air plasma spray (APS) process. Thermally grown oxide (TGO) thicknesses were controlled at different pre-oxidation times of 10, 20 and 30 h at 1050 °C in the argon atmosphere, the highest TGO thickness being found for 30 h pre-oxidized samples. The percentage elastic recovery of pre-oxidized samples increased (45, 48, and 50%) with an increasing pre-oxidation time at 1050 °C. The isothermal oxidation test was performed on pre-oxidized samples at 1100 °C for 15 h in air. The parabolic oxidation rate constant decreased from 6.08 × 10? 5 to 3.90 × 10? 5 mg2 cm? 4 s? 1 (from 10 to 20 h) and then increased up to 4.55 × 10? 5 mg2 cm? 4 s? 1 for 30 h pre-oxidized SSA samples at 1100 °C. SSA based TBCs showed 65% lower weight gain as compared to conventional YSZ TBCs after oxidation at 1100 °C in air. Cross-sectional SEM results revealed that the threshold TGO thickness of SSA TBCs is about 5.3 to 5.8 ?m. Failure of SSA TBCs was observed at the interface of TGO and ceramic top coat due to the formation of SmAlO3 along with spinel oxides. © 2017