Faculty Publications
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Item Phase transformation, structural evolution and mechanical property of nanostructured FeAl as a result of mechanical alloying(2009) Rajath Hegde, M.M.R.; Surendranathan, A.O.Objective of the work was to synthesize nanostructured FeAl alloy powder by mechanical alloying (MEA). The work concentrated on synthesis, characterization, structural and mechanical properties of the alloy. Nanostructured FeAl intermetallics were prepared directly by MEA in a high energy rate ball mill. Milling was performed under toluene solution to avoid contamination from the milling media and atmosphere. Mixtures of elemental Fe and Al were progressively transformed into a partially disordered solid solution with an average composition of Fe-50 at % Al. Phase transformation, structural changes, morphology, particle size measurement and chemical composition during MEA were investigated by X-ray diffraction (XRD), Scanning electron microscopy (SEM) and Energy dispersive X-ray spectroscopy (EDS) respectively. Vickers micro hardness (VMH) indentation tests were performed on the powders. XRD and SEM studies revealed the alloying of elemental powders as well as transition to nanostructured alloy, crystallite size of 18 nm was obtained after 28 hours of milling. Expansion/contraction in lattice parameter accompanied by reduction in crystallite size occurs during transition to nanostructured alloy. Longer milling duration introduces ordering in the alloyed powders as proved by the presence of superlattice reflection. Elemental and alloyed phase coexist while hardness increased during MEA. © 2009 Allerton Press, Inc.Item Prediction of Bond's work index from field measurable rock properties(Elsevier B.V., 2016) Ram Chandar, K.; Deo, S.N.; Baliga, A.J.In mineral beneficiation, grinding is the final stage in the process of size reduction. The power consumed in this stage is higher when compared to other stages, owing to increased size reduction ratio. The primary purpose of grinding is to reduce the particle size to optimum so that mineral particles can be extracted more economically. Decision making plays an important role here, as it involves determining and comparing the energy that is required to perform the grinding process and also determining the amount of minerals lost as the coarser size particles are arrived at in mineral beneficiation. In general, Bond's work index is used to determine the grinding efficiency and also to calculate the power requirement. The process is very time consuming and it requires skilled labor and specialized mill. A systematic investigation was carried out to predict Bond's work index using simple field measurable properties of rocks. Tests were conducted on Basalt, Slate and Granite using a laboratory scale ball mill and rock properties namely density, Protodyakonov's strength index and rebound hardness number were determined. The results were analyzed using artificial neural networks and regression analysis. Mathematical equations were developed to predict Bond's work index based on rock properties using regression analysis, which resulted a very good correlation co-efficient values. © 2016 Elsevier B.V.Item A comparative study on a newly designed ball mill and the conventional ball mill performance with respect to the particle size distribution and recirculating load at the discharge end(Elsevier Ltd, 2020) Hanumanthappa, H.; Vardhan, H.; Raj, G.R.; Kaza, M.; Sah, R.; Shanmugam, B.K.The discharge end design of a ball mill plays an important role in discharging the desired particle sizes (?150 + 10 µm) and the percentage of recirculating load from the discharge end of the ball mill. In continuous wet ball mills, the composition of feed (hard ore or soft ore) to the mill varies continuously, leading to uncontrolled grinding in the mill. In view of this, a new design of the discharge mechanism has been implemented to remove the ground particles of desired particle size fraction with minimum recirculating load (+150 µm). The results from the discharge end with lifters (closed and open) show that the particle size fraction obtained from the discharge end has a maximum percentage of desired particle size fraction when the mill is operating at 60% critical speed. Discharge end without lifters has an uncontrolled particle size distribution in the discharge and the percentage of desired-size particles discharged was found to be very less. Also, the percentage of the recirculating load is minimum in the case of discharge end with lifter design compared with discharge end without a lifter. Hence, a new design of lifters in the discharge end leads to the discharge of the desired particle size fraction with minimum recirculating load. © 2019 Elsevier LtdItem Prediction of rock properties using grinding characteristics of ball mill(Inderscience Publishers, 2020) Ram Chandar, R.C.; Umamahesh, A.; Kumar, K.P.; Avinash, D.Knowledge of physico-mechanical properties of rocks is essential starting from the preliminary exploration to processing in mining projects. The strength properties of rocks considered necessary for mine planning and design, selection of equipment, use of suitable processing technique, etc. Sophisticated laboratory facilities are required to determine various properties of rocks using some international standards like ISRM, ASTM, etc., which is time consuming and costly affair. In this study, an attempt is to predict some of the rock properties like density, tensile strength using grinding characteristics of ball mill. Laboratory experiments conducted on samples of granite, limestone, slate and BHQ varying different parameters like quantity of feed, charge ratio, size of balls, grinding time, etc., at constant RPM of ball mill. Grinding characteristic curves used to obtain 25%, 50%, 80% cumulative passing sieve sizes. In addition, laboratory experiments carried out to find physico-mechanical properties like density, tensile strength, Protodyakonav's strength index, rebound hardness number. Regression analysis carried out with the data obtained from experiments. © © 2020 Inderscience Enterprises Ltd.Item Estimation of Grinding Time for Desired Particle Size Distribution and for Hematite Liberation Based on Ore Retention Time in the Mill(Springer, 2020) Hanumanthappa, H.; Vardhan, H.; Raj, G.R.; Kaza, M.; Sah, R.; Shanmugam, B.K.Iron ores obtained from different sources differ in their chemical and physical properties. These variations make the process of grinding a difficult task. The work carried out in this context focuses on three different samples of iron ore, viz., high silica high alumina, low silica high alumina, and low silica low alumina. The grinding process for all the three iron ores is carried out individually in Bond’s ball mill and the total retention time taken by each iron ore sample is calculated. The present investigation focuses on utilizing the calculated retention time of the iron ore as a standard grinding reference time to the laboratory ball mill for optimizing the grinding time of each ore. The desired P80 (150 ?m) with an acceptable range of hematite liberation (> 75%) was obtained in the laboratory ball mill after reducing 6 min from the total retention time taken in the Bond ball mill. © 2020, Society for Mining, Metallurgy & Exploration Inc.Item Processing of laboratory concrete demolition waste using ball mill(Elsevier Ltd, 2023) Rakesh Kumar Reddy, R.; Yaragal, S.C.; Sanjay, V.K.The demand for natural aggregates in the twenty-first century is at an all-time high due to rapid urbanisation and infrastructure development. Finding alternative aggregate materials is a challenge for achieving construction sustainability. Both the depletion of natural resources and the improper disposal of construction and demolition (C&D) waste can be ameliorated by the widespread use of recycled aggregates in construction. Due to the attached mortar, aggregates from C&D waste must be processed before using them in concrete. Various combinations of ball mill processing parameters were used to produce relatively higher-quality aggregates. Water absorption was used as the primary criterion for determining the quality of processed aggregates. The water absorption capacity of recycled coarse aggregate was found to be decreased from 5.8% to 1.5% as a result of effectively removing the attached mortar by employing ball mill processing. Specific gravity, impact, and crushing values are also improved after processing, as discussed and illustrated in this paper. © 2023