Faculty Publications
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Item Abstract Studies have been conducted on the effect of overstressing in rotary bending fatigue on the fatigue properties of an annealed and austempered ductile iron containing 1.5 Ni–0.3 Mo. For various R ratios S–N curves were determined and the fatigue limit estimated. It was found that the fatigue limit was a function of the level of overstressing and cycle ratio. In the case of austempered samples a beneficial effect of overstressing was observed at a certain level of overstressing. This was related to the work hardening behaviour of the austenite phase. In annealed samples, a reduction in the fatigue limit was observed at all levels of overstressing. Copyright © 1995, Wiley Blackwell. All rights reserved(EFFECT OF OVERSTRESSING ON FATIGUE BEHAVIOUR OF AUSTEMPERED DUCTILE IRON) Prasad Rao, P.; Padmaprabha1995Item Rotating bending fatigue tests were carried out on austempered ductile iron containing 1.5 wt% nickel and 0.3 wt% molybdenum. The ductile iron was austenitized at 900 or 1050 °C and then austempered at 280 or 400 °C for different lengths of time to obtain different microstructures. The fatigue strength was correlated with the amount of retained austenite and its carbon content, which were both determined by X-ray diffraction technique. While the tensile strength decreased with increasing retained austenite content, the fatigue strength was found to increase. Carbide precipitation was found to be detrimental to fatigue strength. Lower austenitizing temperature resulted in better fatigue strength. © 1994 Chapman & Hall.(Kluwer Academic Publishers, Effect of microstructure on the fatigue strength of an austempered ductile iron) Shanmugam, P.; Prasad Rao, P.; Rajendra Udupa, K.; Venkataraman, N.1994Item Austempered ductile iron containing 0.9 Ni and 0.3 Mo and subject to low stress dry sand abrasive testing shows that wear behaviour is very sensitive to heat treatment conditions. It is concluded that large retained austenite content promotes wear resistance.(Inst of Engineers (India), Low stress dry sand abrasive wear behaviour of austempered ductile iron) Prasad Rao, P.1995Item Ductile cast iron samples were austenitized at 927 °C and subsequently austempered for 30 minutes, 1 hour, and 2 hours at 260 °C, 288 °C, 316 °C, 343 °C, 371 °C, and 399 °C. These were subjected to a plane strain fracture toughness test. Fracture toughness was found to initially increase with austempering temperature, reach a maximum, and then decrease with further rise in temperature. The results of the fracture toughness study and fractographic examination were correlated with microstructural features such as bainite morphology, the volume fraction of retained austenite, and its carbon content. It was found that fracture toughness was maximized when the microstructure consisted of lower bainite with about 30 vol pet retained austenite containing more than 1.8 wt pet carbon. A theoretical model was developed, which could explain the observed variation in fracture toughness with austempering temperature in terms of microstructural features such as the width of the ferrite blades and retained austenite content. A plot of KIC2 against ?? (X?C?)1/2 resulted in a straight line, as predicted by the model.(Minerals, Metals and Materials Society, Dependence of Fracture Toughness of Austempered Ductile Iron on Austempering Temperature) Prasad Rao, P.; Putatunda, S.K.1998Item Ductile cast iron was austenitized at four different temperatures and subsequently austempered at six different temperatures. Plane strain fracture toughness was evaluated under all the heat treatment conditions and correlated with the microstructural features such as the austenite content and the carbon content of the austenite. Fracture mechanism was studied by scanning electron microscopy. It was found that the optimum austempering temperature for maximum fracture toughness decreased with increasing austenitizing temperature. This could be interpreted in terms of the microstructural features. A study of the fracture mechanism revealed that good fracture toughness is unlikely to be obtained when austempering temperature is less than half of the austenitizing temperature on the absolute scale. © 2002 Elsevier Science B.V. All rights reserved.(Elsevier BV, Investigations on the fracture toughness of austempered ductile irons austenitized at different temperatures) Prasad Rao, R.; Putatunda, S.K.2003Item Weldments of AISI grade 316 stainless steel, having a ferrite content of 4-6% and a variety of nitrogen concentrations were prepared using a modified element implant technique. Charpy impact specimens prepared from these weldments were subjected to a variety of aging treatments. Impact toughness decreases with aging time at all aging temperatures. Nitrogen is found to be beneficial to toughness. An empirical relation connecting the aging temperature, aging time and nitrogen content with toughness has been developed which can be used to estimate the time for embrittlement.(Indian Academy of Sciences, Estimation of embrittlement during aging of AISI 316 stainless steel TIG welds) Nayak, J.; Udupa, K.R.; Hebbar, K.R.; Nayak, H.V.S.2004Item Study of wear behaviour of austempered ductile iron(2009) Kumari, U.R.; Prasad Rao, P.P.An investigation was carried out to examine the influence of austempering temperature on microstructural parameters and the wear behaviour of austempered ductile iron. Ductile iron was austenitised at 900 °C for 30 min and austempered for 2 h at 260, 280, 300, 320, 350, 380 and 400 °C. Resulting microstructures were characterised through optical microscopy and X-ray diffraction. Wear test was carried out using a pin-on-disc machine with sliding speed of 289 m min-1. Coarse ausferrite microstructure exhibited higher wear rate than fine ausferrite microstructure. At high austempering temperature large amounts of austenite was instrumental in improving the wear resistance through formation of deformation induced martensite. Study of the wear surface under scanning electron microscope showed that, under dry sliding condition, wear occurred mainly due to adhesion and delamination. Wear rate was found to be dependent on the yield strength, austenite content and its carbon content. © 2008 Springer Science+Business Media, LLC.Item Study of wear behaviour of ductile iron subjected to two step austempering(2010) Kumari, R.; Prasad Rao, P.P.An investigation was carried out to examine the influence of two step austempering on microstructural parameters and the wear behaviour of austempered ductile iron. Ductile iron was austenitised at 900 °C for 30 min, and then austempered successively at two different temperatures. It was first austempered at 300 °C for different durations from 2 min to 30 min and subsequently austempered at 400°C for 2 h, after which it was quenched to room temperature. Resulting microstructures were characterised through optical microscopy and X-ray diffraction. Mechanical properties were studied through hardness measurement and tensile testing. Wear studies were carried out using a pin-on-disc machine. Wear rate was found to decrease with increasing time at the first step temperature of 300 °C. At short austempering times at 300 °C, the amount of austenite was instrumental in improving the wear resistance through formation of deformation induced martensite. Wear rate was found to depend on yield strength, austenite content and its carbon content. © Carl Hanser Verlag GmbH & Co. KG.Item Improvement in fracture toughness of austempered ductile iron by two-step austempering process(2010) Ravishankar, K.S.; Prasad Rao, P.P.; Udupa, K.R.Ductile cast iron samples were austenitised at 900°C and subjected to two types of austempering called as conventional austempering and two-step austempering. Five different temperatures, 280, 300, 320, 350, 380 and 400°C, with an austempering time of 2 h, were chosen for conventional austempering. For two-step austempering process, the first step temperatures were 280, 300 and 320°C. The samples were austempered at each of these temperatures for different times, i.e. 10, 20, 30, 45 and 60 min, and then upquenched to higher temperature of 400°C for 2 h. Fracture toughness and tensile studies were carried out under all these austempering conditions. During conventional austempering, the fracture toughness initially increased with increasing austempering temperature, reached a peak value of 63 MPa m 1/2 and dropped with further increase in temperature. During the two-step austempering, fracture toughness was found to increase with increasing first step time. The curve shifted to higher values of fracture toughness as the first step temperature was decreased and the maximum value of 78 MPa m 1/2 was obtained. The results of the fracture toughness study and the fractographic examination were correlated with microstructural features such as bainitic morphology, the volume fraction of retained austenite, and its carbon content. Ferrite lath size and stability of the retained austenite were found to influence the fracture toughness. © 2010 W. S. Maney & Son Ltd.Item Microstructure and corrosion behavior of laser processed NiTi alloy(Elsevier Ltd, 2015) Marattukalam, J.J.; Singh, A.K.; Datta, S.; Das, M.; Balla, V.K.; Bontha, S.; Kalpathy, S.K.Abstract Laser Engineered Net Shaping (LENS™), a commercially available additive manufacturing technology, has been used to fabricate dense equiatomic NiTi alloy components. The primary aim of this work is to study the effect of laser power and scan speed on microstructure, phase constituents, hardness and corrosion behavior of laser processed NiTi alloy. The results showed retention of large amount of high-temperature austenite phase at room temperature due to high cooling rates associated with laser processing. The high amount of austenite in these samples increased the hardness. The grain size and corrosion resistance were found to increase with laser power. The surface energy of NiTi alloy, calculated using contact angles, decreased from 61 mN/m to 56 mN/m with increase in laser energy density from 20 J/mm2 to 80 J/mm2. The decrease in surface energy shifted the corrosion potentials to nobler direction and decreased the corrosion current. Under present experimental conditions the laser power found to have strong influence on microstructure, phase constituents and corrosion resistance of NiTi alloy. © 2015 Elsevier B.V.