Faculty Publications
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Item Development of austempered ductile iron for high tensile and fracture toughness by two step austempering process(2008) Ravishankar, K.S.; Udupa, K.R.; Prasad Rao, P.P.During conventional austempering austempered ductile iron showed a decrease in fracture toughness with increasing austempering temperature, while the tensile toughness increased. Thus high fracture toughness was associated with low tensile toughness. A two step austempering treatment was then adopted where the samples were first au stem p ered at 3000e for sh ort peri 0 ds varyi ng from 10m in utes to 60 minutes, and then subsequently transferred to a second furnace at 4000e for further austempering for 2 hours. It was found that this resulted in fine ferrite grain size, high carbon content of the retained austenite together with increased stability of the austenite. Under such conditions it was possible to achieve an excellent combination of high fracture toughness and high tensile toughness.Item Grinding wear behaviour of stepped austempered ductile Iron as media material during comminution of Iron ore in ball mills(2010) Raghavendra, H.; Bhat, K.L.; Udupa, K.R.; Rajath Hegde, M.M.R.An attempt has been made to evaluate the suitability of austempered ductile iron (ADI) as media material for grinding iron ore in a ball mill. Spheroidal graphite (S.G) iron balls are austenitised at 900°C for 60 minutes and given stepped austempering treatment at 280°C for 30 minutes and 60 minutes followed by 380°C for 60 minutes in each case. These materials are characterised by measuring hardness, analysing X-ray diffraction (X-RD), studying microstructure using optical and scanning electron microscope (SEM). Grinding wear behaviour of these materials was assessed for wear loss in wet condition at different pH value of the mineral slurry and found that the wear rate of grinding media material decreases with increase in pH of the slurry. The wear resistance of ADI balls were compared with forged En31 steel balls and found that the stepped austempered ductile iron is superior to forged En31 steel balls. © 2010 American Institute of Physics.Item Abstract Studies have been conducted on the effect of overstressing in rotary bending fatigue on the fatigue properties of an annealed and austempered ductile iron containing 1.5 Ni–0.3 Mo. For various R ratios S–N curves were determined and the fatigue limit estimated. It was found that the fatigue limit was a function of the level of overstressing and cycle ratio. In the case of austempered samples a beneficial effect of overstressing was observed at a certain level of overstressing. This was related to the work hardening behaviour of the austenite phase. In annealed samples, a reduction in the fatigue limit was observed at all levels of overstressing. Copyright © 1995, Wiley Blackwell. All rights reserved(EFFECT OF OVERSTRESSING ON FATIGUE BEHAVIOUR OF AUSTEMPERED DUCTILE IRON) Prasad Rao, P.; Padmaprabha1995Item Rotating bending fatigue tests were carried out on austempered ductile iron containing 1.5 wt% nickel and 0.3 wt% molybdenum. The ductile iron was austenitized at 900 or 1050 °C and then austempered at 280 or 400 °C for different lengths of time to obtain different microstructures. The fatigue strength was correlated with the amount of retained austenite and its carbon content, which were both determined by X-ray diffraction technique. While the tensile strength decreased with increasing retained austenite content, the fatigue strength was found to increase. Carbide precipitation was found to be detrimental to fatigue strength. Lower austenitizing temperature resulted in better fatigue strength. © 1994 Chapman & Hall.(Kluwer Academic Publishers, Effect of microstructure on the fatigue strength of an austempered ductile iron) Shanmugam, P.; Prasad Rao, P.; Rajendra Udupa, K.; Venkataraman, N.1994Item Formation of strain-induced martensite in austempered ductile iron(2008) Daber, S.; Prasad Rao, P.P.The present work has been taken up to study the influence of microstructure on the formation of martensite in austempered ductile iron. Ductile iron containing 1.5 wt.% nickel and 0.3 wt.% molybdenum was subjected to two types of austempering treatments. In the first, called as conventional austempering, the samples were austempered for 2 h at 300, 350 or 400 °C. In the second treatment, called as stepped austempering, the samples were initially austempered at 300 °C for 10, 20, 30, 45 or 60 min. These were subsequently austempered for 2 h at 400 °C. Tensile tests revealed considerable variation in the strain-hardening behaviour of the samples with different heat treatments. In the case of samples subjected to conventional austempering, it was found that strain-hardening exponent increased with increasing austempering temperature. In the case of samples subjected to stepped austempering, increased strain hardening was observed in samples subjected to short periods of first step austempering. Study of the microstructures revealed that increased strain hardening was associated with the formation of strain-induced martensite. There was a greater propensity for the formation of strain-induced martensite in the samples containing more of blocky austenite. Retained austenite in the form of fine films between sheaths of ferrite was relatively more stable. Studies revealed that the morphology, size and carbon content of the retained austenite were important parameters controlling their tendency to transform to martensite. © 2007 Springer Science+Business Media, LLC.Item Investigation on grinding wear behaviour of austempered ductile iron as media material during comminution of iron ore in ball mills(2011) Hebbar, R.An attempt has been made to assess the grinding wear behaviour of austempered ductile iron (ADI) as media material in comminution of Kudremukh haematite iron ore in a ball mill. Spheroidal graphite (S.G) iron balls were austenitised at 900°C for one hour and austempered at 280°C and 380°C for different time durations. These materials were characterized by measuring hardness, carrying out X-ray diffraction analysis, studying microstructures using scanning electron microscope (SEM). Grinding wear behaviour of ADI was assessed during wet grinding at different pH of the mineral slurry. The wear resistance of ADI was compared with that of forged En 31 steel balls under similar grinding conditions. It was found that ADI balls austempered at 280°C for 30 minutes which contains lower bainite registered superior wear resistance. It was also noted that the wear resistance of ADI was more at higher pH range of the slurry. © 2011 TIIM, India.