Faculty Publications
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Item Quantification and morphology studies of nanoporous alumina membranes: A new algorithm for digital image processing(2013) Choudhari, K.S.; Jidesh, P.; Sudheendra, P.; Kulkarni, S.D.A new mathematical algorithm is reported for the accurate and efficient analysis of pore properties of nanoporous anodic alumina (NAA) membranes using scanning electron microscope (SEM) images. NAA membranes of the desired pore size were fabricated using a two-step anodic oxidation process. Surface morphology of the NAA membranes with different pore properties was studied using SEM images along with computerized image processing and analysis. The main objective was to analyze the SEM images of NAA membranes quantitatively, systematically, and quickly. The method uses a regularized shock filter for contrast enhancement, mathematical morphological operators, and a segmentation process for efficient determination of pore properties. The algorithm is executed using MATLAB, which generates a statistical report on the morphology of NAA membrane surfaces and performs accurate quantification of the parameters such as average pore-size distribution, porous area fraction, and average interpore distances. A good comparison between the pore property measurements was obtained using our algorithm and ImageJ software. This algorithm, with little manual intervention, is useful for optimizing the experimental process parameters during the fabrication of such nanostructures. Further, the algorithm is capable of analyzing SEM images of similar or asymmetrically porous nanostructures where sample and background have distinguishable contrast. Copyright © Microscopy Society of America 2013.Item Multilayer Zn-Ni-Al2O3 coatings for corrosion protection(Inderscience Publishers, 2014) Ullal, Y.; Hegde, A.C.The paper reports the development of composite coatings of Zn-Ni-Al2O3 by composition modulated multilayer (CMM) technique using m-aminophenol and gelatin as additives. The bath constituents and deposition parameters were optimised by conventional method. The role of gelatin and m-aminophenol in the bath was analysed by cyclic voltammetry (CV) study. Corrosion performance of the monolayer coatings was enhanced further by multilayer technique. The modulation in composition was effected by pulsing the DC in square-wave patterns. The coatings configurations were optimised for peak performance of the coatings against corrosion. It was found that corrosion resistance of CMM coatings increased with number of layers up to certain optimal numbers, and then decreased. Incorporation of Al2O3 particles into metal matrix was confirmed by EDAX. Formation of layered coating and their phase structures were analysed by scanning electron microscopy (SEM) and X-ray diffraction (XRD) study. Reasons responsible for better corrosion resistance of CMM composite coatings are analysed and results are discussed. Copyright © 2014 Inderscience Enterprises Ltd.Item Hot-dip Aluminizing of Low Carbon Steel in Al & Al-5wt % Cr Baths(Elsevier Ltd, 2018) Huilgol, P.; Bhat, K.U.; Udupa, K.R.Hot dip aluminizing of low carbon steel is carried out in pure aluminium bath and Al-5wt% Cr bath. The coating is characterized by scanning electron microscopy and chemical composition of the coating is analysed by EDS (energy dispersive spectroscopy) attached to SEM. The coating consists of three regions, viz., outer aluminium topcoat, intermediate Fe-Al intermetallics layer and the base alloy. The intermetallics layer consists of FeAl3 and Fe2Al5 phases. Fe2Al5 is the major phase in the intermetallics layer. The growth kinetics of intermetallics layer is parabolic in nature implying that it is diffusion controlled. Addition of chromium forms Al7Cr dispersed intermetallics phases in the aluminium topcoat. Addition of chromium has no influence on the morphology of the intermetallics layer. Scratch resistance of the coating is carried out to evaluate the scratch hardness of the coating. Chromium addition improves scratch resistance of the coating. © 2018 Elsevier Ltd.Item Facile hydrothermal synthesis of vanadium disulfide nanomaterial for supercapacitor application(SPIE, 2023) Mandal, A.; Pandey, N.; Pandey, S.K.; Yadav, A.K.; Chakrabarti, S.Vanadium disulfide (VS2) is a prominent metallic member of transition metal dichalcogenides (TMDs) family and has already demonstrated its flair in energy storage device applications such as supercapacitors and batteries. In this work, we have synthesized hexagonal shape VS2 nanomaterial using a facile one step hydrothermal route and investigated the phase, morphology and structural properties of the material. The formation of phase has been confirmed from the X-ray diffraction (XRD) plot by correlating with the database of Joint Committee on Powder Diffraction Standards (JCPDS) 00-036-1139 of 1T VS2. Further, the crystalline behavior of VS2 nanomaterial can be seen from the high resolution transmission electron microscopy (HRTEM) measurement. Moreover, the morphology of the synthesized material is obtained from the field emission gun-scanning electron microscopy (FEG-SEM). Also, the characteristic Raman peaks of 1T VS2 at 140.3 cm-1 and 192.3 cm-1 have been observed from the Raman spectrum indicating the metallic behavior of synthesized material. The peak at 281.8 cm-1 is attributed to the in-plane vibrational mode (E2g1) while the peak at 404.5 cm-1 represents the out-of-plane vibrational mode (A1g) of V-S bond. The Fourier transform infrared (FTIR) spectrum shows the V-S-V and V=S vibrational modes around 534 cm-1 and 982 cm-1 respectively. The study introduces a low cost, large scale, highly crystalline, and metallic VS2 nanomaterial with potential application for next generation supercapacitors and other energy storage devices. © 2023 SPIE.Item Hydraulic and compaction characteristics of leachate-contaminated lateritic soil(2007) Nayak, S.; Sunil, B.M.; Shrihari, S.Large quantities of leachate-contaminated lateritic soil results from dump yards in the southwest coast of India. These dump yards receive large quantities of municipal solid waste which includes chemical, industrial and biomedical wastes. Large areas of land are currently being used for this purpose. An extensive laboratory testing program was carried out to determine the compaction characteristics and hydraulic conductivity of clean and contaminated lateritic soil. Batch tests were used to study the immediate effect of leachate contamination on the properties of lateritic soil. Contaminated specimens were prepared by mixing the lateritic soil with leachate in the amount of 5%, 10% and 20% by weight to vary the degree of contamination. The results indicated a small reduction in maximum dry density and an increase in hydraulic conductivity due to leachate-contamination. The change induced by chemical reaction in the microstructure of the soil was studied by scanning electron microscope before and after contamination of soil with leachate. The structure of the leachate contaminated soil sample appeared to be aggregated in scanning electron microscope analysis. The aggregated structure increases the effective pore space and thus increases the hydraulic conductivity. Fifty percent increase in hydraulic conductivity was observed for specimens prepared at standard Proctor density and mixed with 20% leachate. Compaction characteristics did not change much with the presence of leachate up to 10%. With 20% leachate the maximum dry density decreased slightly indicating excess leachate in the soil. However the changes are not significant. © 2007 Elsevier B.V. All rights reserved.Item Quinolin-5-ylmethylene-3-{[8-(trifluoromethyl)quinolin-4-yl]thio}propanohydrazide as an effective inhibitor of mild steel corrosion in HCl solution(2008) Saliyan, V.R.; Vasudeva Adhikari, A.V.Quinolin-5-ylmethylene-3-{[8-(trifluoromethyl)quinolin-4-yl]thio}propanohydrazide (QMQTPH) was synthesized, characterized and tested as a corrosion inhibitor for mild steel in 1 M and 2 M HCl solution using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Polarization resistances calculated from the EIS measurements were in good agreement with those obtained from direct current (DC) polarization measurements. The mild steel samples were also analyzed by scanning electron microscopy (SEM). The results showed that QMQTPH is an excellent inhibitor for mild steel in acid medium. The inhibition was assumed to occur via adsorption of the inhibitor molecule on the metal surface. It acts as an anodic inhibitor. In the 30° to 60 °C temperature range, the QMQTPH adsorption follows Langmuir isotherm model. The protection efficiency increased with increasing inhibitor concentration in the range 10-5 - 10-3 M, but slightly decreased with increasing temperature. © 2007 Elsevier Ltd. All rights reserved.Item Inhibition of corrosion of mild steel in acid media by N'-benzylidene-3- (quinolin-4-ylthio)propanohydrazide(2008) Ramesh Saliyan, V.; Vasudeva Adhikari, A.V.In the present investigation a new corrosion inhibitor, N'-(3,4-dihydroxybenzylidene)-3-{[8-(trifluoromethyl)quinolin-4-yl]thio} propanohydrazide(DHBTPH) was synthesized, characterized and tested as a corrosion inhibitor for mild steel in HCl (1 M, 2 M) and H2SO 4 (0.5 M, 1 M) solutions using weight-loss method, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization methods. The corrosion inhibition efficiency measured by all the above three techniques were in good agreement with each other. The results showed that DHBTPH is a very good inhibitor for mild steel in acidic media. The inhibition efficiency in different acid media was found to be in the decreasing order 0.5 M H 2SO4 > 1 M HCl > 1M H2SO4 > 2 M HCL The inhibition efficiency increases with increasing inhibitor concentration and with increasing temperature. It acts as an anodic inhibitor. Thermodynamic and activation parameters are discussed. Adsorption of DHBTPH was found to follow the Langmuir's adsorption isotherm. Chemisorption mechanism is proposed. The mild steel samples were also analysed by scanning electron microscopy (SEM). © Indian Academy of Sciences.Item Sliding wear behaviour of an epoxy system reinforced with particulate fly ash filler(Adcotec Ltd. info@sagepub.co.uk, 2009) Barpanda, P.; Kulkarni, S.M.; KishoreNeat epoxy and epoxy containing different volume fraction of as received fy ash particulate fller bearing composites were cast, sectioned and subjected to pin-on-disk tests for evaluating the wear behaviour. The wear tests were conducted for 1 kilometre distance under 1 kg load for sliding velocity ranging from 1 to 5 m/s. The results showed that both neat epoxy and fy ash bearing composites exhibit differing magnitudes of wear loss, it being highest for unreinforced neat epoxy system. The data trends point to the fact that wears loss decreases with increasing content of fy ash in composites. To explain these differences, the wear surfaces were examined under scanning electron microscope and the features thus observed were correlated with the mechanical data.Item Phase transformation, structural evolution, and mechanical property of nanostructured feal as a result of mechanical alloying(Springer New York LLC barbara.b.bertram@gsk.com, 2009) Rajath Hegde, M.M.R.; Surendranathan, A.O.The objective of the work is to synthesize nanostructured FeAl alloy powder by mechanical alloying (MEA). The work concentrates on the synthesis, characterization, and structural and mechanical properties of the alloy. Nanostructured FeAl intermetallics are prepared directly by MEA in a high-energy ball mill. Milling is performed under toluene solution to avoid contamination from the milling media and atmosphere. Mixtures of elemental Fe and Al are progressively transformed into a partially disordered solid solution with an average composition of Fe-50 at.% Al. Phase transformation, structural changes, morphology, particle size measurement, and chemical composition during MEA are investigated by X ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive x-ray spectroscopy (EDS). Vickers microhardness (VMH) indentation tests are performed on the powders. The XRD and SEM studies reveal the alloying of elemental powders as well as transition to nanostructured alloy; crystallite size of 18 nm is obtained after 28 h of milling. Expansion/contraction in lattice parameter accompanied by reduction in crystallite size occurs during transition to nanostructured alloy. Longer milling introduces ordering in the alloyed powders as proved by the presence of superlattice reflection. Elemental and alloyed phases coexist while hardness increases during MEA. copy2009 Springer Science+Business Media, Inc.Item Study of wear behaviour of austempered ductile iron(2009) Kumari, U.R.; Prasad Rao, P.P.An investigation was carried out to examine the influence of austempering temperature on microstructural parameters and the wear behaviour of austempered ductile iron. Ductile iron was austenitised at 900 °C for 30 min and austempered for 2 h at 260, 280, 300, 320, 350, 380 and 400 °C. Resulting microstructures were characterised through optical microscopy and X-ray diffraction. Wear test was carried out using a pin-on-disc machine with sliding speed of 289 m min-1. Coarse ausferrite microstructure exhibited higher wear rate than fine ausferrite microstructure. At high austempering temperature large amounts of austenite was instrumental in improving the wear resistance through formation of deformation induced martensite. Study of the wear surface under scanning electron microscope showed that, under dry sliding condition, wear occurred mainly due to adhesion and delamination. Wear rate was found to be dependent on the yield strength, austenite content and its carbon content. © 2008 Springer Science+Business Media, LLC.