Faculty Publications
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Item Characterization and performance of processed lateritic fine aggregates in cement mortars and concretes(Elsevier Ltd, 2019) Yaragal, S.C.; Basavana Gowda, S.N.; C, C.Availability of river sand is becoming scarce, due to rapid increase in infrastructure projects in India. Acute shortage of river sand, has led to indiscriminate sand mining. Adverse effect of sand mining includes river bank erosion, river bed degradation, loss of biodiversity and deterioration of river water quality and ground water availability. To address the above issues, research efforts are on, to find substitutes for river sand to be used as fine aggregate in mortars and concretes. One among the locally available resources is laterite. Laterite is a product of tropical or sub-tropical weathering, which is an abundant soil material in many parts of India. An attempt has been made to characterize the processing technique to obtain good quality lateritic fine aggregates (lateritic FA). Experiments were designed and conducted to study the performance of lateritic FA as replacement to river sand, in cement mortars and concretes. Processed lateritic FA in replacement levels of 0, 25, 50, 75 and 100 wt% to river sand at all fineness levels (Zone I to Zone IV as per Indian standards) is considered. Microstructure studies were conducted to understand the arrangement of river sand and lateritic FA with cement matrix and their Interfacial Transition Zones (ITZ) using Scanning Electron Microscope (SEM). The workability and compressive strength characteristics of cement mortars and concretes are evaluated. Laterized mortars with Zone III and Zone IV fine aggregates, at all replacement levels, result in the same compressive strengths as those of control mortars. Suitable strength enhancement technique has been attempted to achieve strengths of Zone I and Zone II lateritic fine aggregates based mortars at 100 wt% replacement, to achieve strength at least equal to or more than those of control mortars. Laterized concretes have achieved nearly the same strengths as those of control concretes, at all replacement levels and for all fineness levels (Zone I to Zone IV). © 2018 Elsevier LtdItem Performance evaluation of cement mortar compositions at elevated temperatures(Associated Cement Companies Ltd., 2019) Yaragal, S.C.; Vivek, S.; Kumar, B.Natural river sand is becoming scarce day by day due to rapid growth in construction sector. There is need for alternatives to be used in place of river sand. The performance of alternatives to river sand at elevated temperatures is also important in the likely event of fire accidents. In this study, the effect of elevated temperatures on the compressive strength of mortars containing Crushed Rock Fines (CRF) and Lateritic Sand (LS) is investigated. Cement mortar cubes were cast for varied proportion of lateritic soil and quarry dust as fine aggregate. Lateritic content was varied from 25%-100%, and 50% quarry dust was adopted. After 28 days of water curing, specimens were exposed to temperatures of 200, 400, 600, and 800°C. At room temperature, the compressive strength decreases with increase in level of lateritic fine aggregate. The lateritic mortar mixes (50, 75, and 100%) have exhibited superior elevated temperature endurance characteristics at 400, 600, and 800°C when compared to control mix. Even the 25% laterized mortar has performed equally well as that of control mix. At elevated temperatures, CRF blended mix has performed very poorly. Mortar containing lateritic sand has potential for utilization in buildings and other structures, for better fire endurance in the likely event of fire accidents. © 2019 Associated Cement Companies Ltd.. All rights reserved.Item Effect of elevated temperatures on ferrochrome ash based mortars(Associated Cement Companies Ltd., 2019) Kumar, B.; Yaragal, S.C.; Das, B.B.Due to boom in construction sector, large amount of Ordinary Portland Cement (OPC) is being consumed. Cement production is energy intensive and releases large amount of CO2 into atmosphere. Efforts are on to bring down cement consumption by the use of secondary cementitious materials. An attempt is made to study the influence of combined effect of various levels of ferrochrome ash (FCA) and lime, as replacement to OPC for different cement mortar mixtures at elevated temperatures. FCA replacement considered is in the range of 0% to 20% and along with 7% lime as replacement to cement. Compressive strength of cementitious materials is being an important parameter in the design of structures. The main objective of this work is to assess the residual compressive strengths at different levels of temperatures (200, 400, 600, and 800ºC) for a retention period of half an hour. Residual strengths of mortar mixtures produced, using FCA, have shown a good performance. Upto 20% FCA and 7% lime, mixture turns out to be a good elevated temperatures enduring material. This would increase the suggested application for environmental friendly materials. Important differences were seen in microstructural observations with scanning electron microscope (SEM) for various levels of FCA and lime incorporated mortars. © 2019, Associated Cement Companies Ltd. All rights reserved.Item Ferrochrome ash – Its usage potential in alkali activated slag mortars(Elsevier Ltd, 2020) Kumar, K.B.; Yaragal, S.C.; Das, B.B.This study is an attempt to develop a sustainable construction material, i.e., alkali activated slag (AAS) in combination with ferrochrome ash (FCA) as a replacement to ordinary Portland cement (OPC). The effect of the various levels of FCA (0, 25, and 50%) replacing ground granulated blast furnace slag (GGBS) in AAS mortars with 4% of Na2O dosage is studied. Further, five levels of the modulus of silica (Ms = 0.75, 1.00, 1.25, 1.5, and 1.75) are chosen to achieve targeted compressive strength at 28 days under ambient temperature curing conditions. The compressive strength decreases with the increase in level of the FCA replacement. The targeted design compressive strength is achieved with 25% FCA replacement to GGBS in the AAS mortar system with Ms = 1.25. In addition, microstructure and mineralogical studies are undertaken to ascertain the formation of different hydration products with the aid of the scanning electron microscope (SEM) and the X-ray diffractometer (XRD). Gismondine and calcium aluminate silicate hydrate (C-A-S-H) are the major hydration products in the AAS mortar mixes. Sodium aluminate silicate hydrate phases (N-A-S-H) are also observed prominently as the FCA replacement level increases in the AAS mortar mixes. The Fourier-transform infrared spectroscopy (FTIR) confirms the presence of the Si–O-(Si or Al) functional group. The addition of FCA in the AAS system is of vital significance in the reduction of the embodied carbon dioxide (ECO2eq), embodied energy (EEeq) and cost. © 2020 Elsevier LtdItem Processing of laboratory concrete demolition waste using ball mill(Elsevier Ltd, 2023) Rakesh Kumar Reddy, R.; Yaragal, S.C.; Sanjay, V.K.The demand for natural aggregates in the twenty-first century is at an all-time high due to rapid urbanisation and infrastructure development. Finding alternative aggregate materials is a challenge for achieving construction sustainability. Both the depletion of natural resources and the improper disposal of construction and demolition (C&D) waste can be ameliorated by the widespread use of recycled aggregates in construction. Due to the attached mortar, aggregates from C&D waste must be processed before using them in concrete. Various combinations of ball mill processing parameters were used to produce relatively higher-quality aggregates. Water absorption was used as the primary criterion for determining the quality of processed aggregates. The water absorption capacity of recycled coarse aggregate was found to be decreased from 5.8% to 1.5% as a result of effectively removing the attached mortar by employing ball mill processing. Specific gravity, impact, and crushing values are also improved after processing, as discussed and illustrated in this paper. © 2023Item Performance and microstructural investigations of processed lateritic fine aggregates in blended cement mortars exposed to elevated temperatures(Emerald Publishing, 2023) Basavana Gowda, S.N.; Yaragal, S.C.; C, C.; Goudar, S.K.Purpose: In recent years, fire accidents in engineering structures have often been reported worldwide, leading to a severe risk to life and property safety. The present study is carried out to evaluate the performance of Ground Granulated Blast Furnace Slag (GGBS) and fly ash–blended laterized mortars at elevated temperatures. Design/methodology/approach: This test program includes the replacement of natural river sand with lateritic fine aggregates (lateritic FA) in terms of 0, 50 and 100%. Also, the ordinary Portland cement (OPC) was replaced with fly ash and GGBS in terms of 10, 20, 30% and 20, 40 and 60%, respectively, for producing blended mortars. Findings: This paper presents results related to the determination of residual compressive strengths of lateritic fine aggregates-based cement mortars with part replacement of cement by fly ash and GGBS exposed to elevated temperatures. The effect of elevated temperatures on the physical and mechanical properties was evaluated with the help of microstructure studies and the quantification of hydration products. Originality/value: A sustainable cement mortar was produced by replacing natural river sand with lateritic fine aggregates. The thermal strength deterioration features were assessed by exposing the control specimens and lateritic fine aggregates-based cement mortars to elevated temperatures. Changes in the mechanical properties were evaluated through a quantitative microstructure study using scanning electron microscopy (SEM) images. The phase change of hydration products after exposure to elevated temperatures was qualitatively analyzed by greyscale thresholding of SEM images using Image J software. © 2023, Emerald Publishing Limited.Item Multi-objective optimization of one-part geopolymer mortars adopting response surface method(Elsevier Ltd, 2023) Srinivasa, A.S.; Yaragal, S.C.; Swaminathan, K.; Rakesh Kumar Reddy, R.One-part geopolymers have immense potential in large-scale structures owing to their improved safety and convenience of handling over the conventional geopolymer mixing procedure. Thus, this study aims at optimizing the mixes by assessing the influence of binder content, activator dosage and water to geopolymer solids (W/GS) ratio on the flowability, strength, and shrinkage properties of one-part geopolymer mortars (OPGM). The test results were utilized to develop models that could predict the desired properties of mixes and optimize the mix proportions of OPGMs using the response surface method. The fly ash and slag-based OPGMs were developed. The GGBS substitution was chosen as 25, 50, and 75% by volume of fly ash. The activator dosage was taken as 8, 12, and 16% by mass of total binder content at varied W/GS ratios of 0.35, 0.40, and 0.45. The responses considered were flowability, compressive and flexural strengths at 7 and 28 days, and drying shrinkage of up to 180 days. Total of 504 specimen were cast to record the observations for this optimization study. The GGBS content, W/GS ratio, and combined effect of these factors were found to be the most influential factors affecting the responses. The optimal mix proportion obtained consists of 49.8% GGBS, 13.6% activator dosage, and 0.37 W/GS ratio. This mix achieved 170.4 mm flow, 57.8 MPa and 5.9 MPa compressive and flexural strengths, respectively and also 1626 microstrain of 180 days drying shrinkage. The microstructural characterization adopting techniques like SEM, XRD, TGA and FTIR was carried out to study microstructural changes, mineral phases, thermal mass loss and molecular bonding of OPGM mixes. This study revealed that mix with 50% GGBS, 12% activator dosage and 0.40 W/GS ratio can better be characterized compared to other mixes. © 2023 Elsevier LtdItem Assessment of fly ash and ceramic powder incorporated concrete with steam-treated recycled concrete aggregates prioritising nano-silica(Springer Nature, 2024) Rao, A.U.; Shetty, P.P.; Bhandary, R.; Tantri, A.; S., S.; Yaragal, S.C.Present research involves determining the effects of a proposed novel nano-silica prioritized-steam-treated recycled concrete aggregate (RCA) on microstructural, mechanical, and durability aspects of concrete incorporated with waste ceramic powder (WCP). The study on novel nano-silica prioritized-steam-treated recycled concrete aggregate revealed that 3% nano-silica induction with 3-h steam treatment for 50% adhered mortar bonded RCA performed optimally. The physical characterization of treated RCA showed improvement compared to untreated RCA, which was confirmed by microstructure study indicating the formation of additional calcium silicate hydrates in the bonded adhered mortar of treated RCA. Furthermore, as WCP has significant contents of alumina and silica, an optimum ternary binder mix was developed with cement, fly ash, and WCP. Later, a study was performed to analyse the performance of treated RCA incorporated in WCP prioritized concrete mix. The mechanical performance of WCP prioritized concrete with treated RCA was investigated through compressive strength, flexural strength, split tensile strength, and modulus of elasticity. The quality was ensured through ultrasonic pulse velocity, water absorption, and density characterization. The durability of concrete was studied with 5% concentrated hydrochloric acid attack and sea water (pH = 8.3 to 8.7) exposure conditions for a duration of 148 days (including 28 days of portable water curing period). Overall, 30% of the ternary mixture based on WCP prioritization, 50% adhere mortar-based RCA, and 3% of nano-silica prioritization steam treatment (3 h) demonstrated the best performance in terms of both mechanical and durability aspects. The study concluded that due to its improved performance, the innovative nano-silica priority steam treatment approach could replace 100% of RCA in concrete. Furthermore, treated RCA being advantageous because of easy adoptable technique for real-time practices as well as maintaining consistency regards RCA characteristics throughout concrete mixture be the challenge. © The Author(s) 2024.