Faculty Publications
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Item Investigation into creep behaviour of Sn-40%Pb alloy using impression creep method(2009) Udaya Prasanna, H.U.; Udupa, K.R.; Prabhu, K.N.The creep behaviour of Sn-40%Pb hypereutectic alloys cast in the molds made of different materials was investigated using impression creep technique in the temperature range from zero to 32 °C and under the punching stress of 50 MPa. The creep curves.ie, profiles of indentation depth against time are generated and steady state creep rates (SSCRs) are determined. Activation energy was calculated knowing creep rates at different temperature levels. Standard metallographic technique was used to determine the grain size of alloys which were poured into different molds. It was found that SSCR, at all the temperature levels of testing, is a function of grain size of the material. The activation energy being in the range of 10kJ/mol -12 kJ/mol, suggests that the probable creep mechanism is dislocation glide aided by vacancy diffusion. Results of the experiments are discussed.Item Influence of Ti, B and Sr on the microstructure and mechanical properties of A356 alloy(2011) Mallapur, D.G.; Kori, S.A.; Udupa, K.R.In the present investigation, the microstructural and mechanical properties study of A356 alloy have been discussed. The microstructural aspect of cast A356 alloy employed in the present study is strongly dependent on the grain refinement (Ti and B) and modification (Sr). The mechanical properties such as PS, UTS, %E, %R, YM and VHN have been investigated. This paper deals with the combined effect of grain refinement and modification, which improves the overall mechanical properties of the alloy. It is also a well-known fact that the mechanical properties of cast A356 alloy were improved by subjecting suitable melt treatment such as grain refinement, modification and mould vibration, etc. The quality of castings and their properties can be achieved by refining of ?-Al dendrites in A356 alloy by means of the addition of elements such as Ti and B which reduces the size of a-Al dendrites, which otherwise solidifies with coarse columnar a-Al dendritic structure. In addition, modification is normally adopted to achieve improved mechanical properties. Metallographic studies reveal that the structure changes from coarse columnar dendrites to fine equiaxed ones on the addition of grain refiner and further, plate like eutectic silicon to fine particles on addition of 0.20% of Al-10Sr modifier. The present result shows that a reduction in the size of a-Al dendrites, modification of eutectic Si and improvement in the mechanical properties were observed with the addition of grain refiner Al-3Ti, Al-3B and modifier Al-10Sr either individual addition or in combination. The change in the microstructure from coarse columnar ?-Al dendrites to fine equiaxed dendrites and plate like eutectic silicon to rounded particles leads to improved mechanical properties. © Springer Science+Business Media, LLC 2010.Item Influence of Ti, B and Sr on tribological properties of A356 alloy(2011) Mallapur, D.G.; Udupa, K.R.; Kori, S.A.The wear behaviour of an A356 alloy has been investigated in this paper. To understand the wear behaviour of the materials, the experiments were carried out using a pin on disc testing machine at various combinations of normal pressure, sliding speed and sliding distances. Tribological results reveal that weight loss of A356 alloy increases with increasing normal pressure and decreases with increasing sliding speed. Also, the results at microlevel revealed a structural change from coarse columnar dendrites to fine equiaxed ones on the addition of grain refiner (Al and B) and furthermore, plate-like eutectic silicon to fine particles on addition of modifier (Sr). It is further noted in the present study that addition of modifier does not disturb the influence of grain refiner and vice versa. Abrasive wear mechanism was interrupted by the formation of microwelds and later by oxidation of the Al matrix. © 2011 W. S. Maney & Son Ltd.Item Studies on the influence of grain refining and modification on microstructure and mechanical properties of forged A356 alloy(Elsevier Ltd, 2011) Mallapur, D.G.; Udupa, K.R.; Kori, S.A.Microstructure and mechanical properties of the forged A356 alloy have been investigated in this paper. Results reveals that at micro level forged structure was more refined than as in the as cast conditions. This is due to the work hardening effect, where the original structure is destroyed during the forging and recrystallization helped in creating large number of nucleating sites leading to fine grain structure. From the investigations on the mechanical properties, we deduce that the PS, UTS and hardness of forged materials are obviously higher than those of the ones treated with as cast condition without and with the addition of grain refiners and modifier. © 2011 Elsevier B.V.