Faculty Publications
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Item Development of Zn-Co alloy coatings by pulsed current from chloride bath(2008) Thangaraj, V.; Udayashankar, N.K.; Hegde, A.Zinc-M (where M = Ni, Co and Fe) alloy is of great interest owing to their better mechanical and corrosion properties compared with pure zinc coatings. Corrosion resistance of Zn-Co alloy coatings can be improved considerably by pulse plating. The paper details the optimization of Zn-Co alloy bath using pulsed current and details the superiority of pulse plating over direct current plating. Electroplating of Zn-Co alloys over mild steel was carried out under different conditions of pulse parameters like duty cycle, frequency and peak current density. The production and properties of the deposits were found to be influenced by pulse parameters employed. Within the ranges studied, the bath follows anomalous codeposition with preferential deposition of less noble zinc. The influence of current density on %wt. of Co in the deposit and cathode current efficiencies was studied. It was observed that the deposit at average current density of 5.0 A.dm-2, 50% duty cycle and 100 Hz frequency showed excellent corrosion resistance with fine structure. The peak performance of pulse electrodeposit against corrosion was attributed to the change in the surface homogeneity as evidenced by scanning electron microscope (SEM) image. The drastic decrease of corrosion rate in pulse electrodeposit was attributed to the formation of semiconductor films on the surface as supported by impedance spectroscopy signals.Item Corrosion behavior of composition modulated multilayer Zn-Co electrodeposits produced using a single-bath technique(2009) Thangaraj, V.; Eliaz, N.; Hegde, A.Composition modulated alloy (CMA) electrodeposits of Zn-Co were produced from acid chloride baths by the single-bath technique. Their corrosion behavior was evaluated as a function of the switched cathode current densities and the number of layers. The process was optimized with respect to the highest corrosion resistance. Enhanced corrosion resistance was obtained when the outer layer was slightly richer with cobalt. At the optimum switched current densities 40/55 mA cm-2, a coating with 600 layers showed ~6 times higher corrosion resistance than monolithic Zn-Co electrodeposit having the same thickness. The CMA coating exhibited red rust only after 1,130 h in a salt-spray test. The increased corrosion resistance of the multilayer alloys was related to their inherent barrier properties, as revealed by Electrochemical Impedance Spectroscopy. The corrosion resistance was explained in terms of n-type semiconductor films at the interface as supported by Mott-Schottky plots. © 2008 Springer Science+Business Media B.V.Item Electrodeposition and characterization Zn-Co alloy(2009) Hegde, A.; Thangaraj, V.The present work details optimization of a stable acid chloride bath for electroplating of bright Zn-Co alloy on mild steel using gelatin and glycine as additives. It was found that the addition of gelatin along with glycine changed the deposition pattern markedly. A suitable bath has been formulated using conventional Hull cell experiments. The bath under plating conditions were found to exhibit anomalous codeposition with preferential deposition of less noble (zinc) over more noble (cobalt) as characterized by Zn-Fe group metal alloys. Investigation revealed that the current density (c.d.), temperature, and pH of the bath have strong effect on the composition of the deposit. Influence of bath constituents and operating parameters on appearance and composition of deposits were studied as measure of their performance against corrosion. A variety of deposits were obtained and their corrosion resistances were measured by Tafel method with/without chrome passivation. Experimental results demonstrated the fact that the corrosion resistances of Zn-Co alloys increased with percent of Co in the deposit except at very high c.d. This is due to the fact at very high c.d. the deposit becomes very porous and thick as evidenced by SEM image. The formation of Zn-Co alloy is confirmed by EDAX analysis. A stable chloride bath for Zn-Co alloy deposition has been proposed and discussed. The formation of passive film on chromatization is indicated by almost same E corr value of all Zn-Co electroplates irrespective of the current densities at which they have been deposited. © 2009 Pleiades Publishing, Ltd.