Faculty Publications
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Item A pressured steam JET approach to tool wear minimization in cutting of metal matrix composites(Trans Tech Publications Ltd, 2007) Anjaiah, D.; Shetty, R.; Pai B, R.; Vijaya, M.V.; Rao, S.S.Metal matrix composites (MMCs) have been found to possess tremendous prospective engineering applications that require materials offering a combination of lightweight with considerably enhanced mechanical and physical properties. However, the applications of MMCs are limited by their poor machinability which is a result of their highly abrasive nature that causes excessive wear to the cutting tools. In this study, an investigation into the mechanism of the tool wear in cutting of MMCs is carried out. It is found that during cutting of an MMC, the tool cutting edge will impact on the reinforcement particles. The impacted particles will then either be dislodged from the matrix, doing no harm to the tool, or be embedded into the matrix, ploughing on the tool flank and causing excessive tool flank wear. According to this tool wear mechanism, a pressured steam jet approach is developed for the minimization of the tool wear by preventing the impacted reinforcement particles from being embedded in the workpiece matrix. Experimental tests for cutting of SiC-aluminum MMC using cubic boron nitride (KB-90) and polycrystalline diamond (KP-300) tool inserts with the aid of the pressured steam jet are conducted. The results show that from full factorial design of experiments the effect of the pressured steam jet plays a significant role on the tool wear followed by tool inserts and depth of cut. The working mechanism of the pressured steam jet method and the experimental testing results are discussed in detail.Item Experimental studies on turning of discontinuously reinforced aluminium composites under dry, oil water emulsion and steam lubricated conditions using TAGUCHI's technique(Gazi University Eti Mahallesi, 2009) Shetty, R.; Pai B, R.B.; Rao, S.S.This paper reports on the experimental investigations carried out under dry, oil water emulsion and steam lubricated conditions in turning of DRACs. The measured results were then collected and analyzed with the help of the commercial software package MINITAB15. The experiments were planned on orthogonal arrays, made with prefixed cutting parameters and different lubricated conditions. An analysis of variance (ANOVA) was carried out to check tho validity of the proposed parameters and also their percentage contributions. The results of the tests show that with proper selection of the range of cutting parameters, it is possible to obtain better performance under steam lubricated condition.Item Taguchi's technique in machining of metal matrix composites(Brazilian Society of Mechanical Sciences and Engineering, 2009) Shetty, R.; Pai B, R.B.; Rao, S.S.; Nayak, R.This paper presents the study on Taguchi's optimization methodology, which is applied to optimize cutting parameters in turning of age hardened Al6061-15% vol. SiC 25 ?m particle size metal matrix composites with Cubic boron nitride inserts (CBN) KB-90 grade using steam as cutting fluid. Analysis of variance (ANOVA) is used to study the effect of process parameters on the machining process. This procedure eliminates the need for repeated experiments, time and conserves the material by the conventional procedure. The turning parameters evaluated are speed, feed, depth of cut, nozzle diameter and steam pressure. A series of experiments are conducted using PSG A141 lathe (2.2 KW) to relate the cutting parameters on surface roughness, tool wear, cutting force, feed force, and thrust force. The measured results were collected and analyzed with the help of the commercial software package MINITAB15. As well, an orthogonal array, signal-to-noise ratio is employed to analyze the influence of these parameters. The method could be useful in predicting surface roughness, tool wear, cutting force, feed force and thrust force as a function of cutting parameters. From the analysis using Taguchi's method, results indicate that among the all-significant parameters, steam pressure is the most significant parameter. © 2009 by ABCM.Item A systematic analysis on the electrospinnability of biocompatible poly(butylene adipate-co-terephthalate)(Institute of Physics, 2025) Das, A.; Anandhan, S.; Chethan, K.N.; Salins, S.S.; Shetty, R.; Shetty, S.Fine-tuning electrospun nanofibers is crucial for producing high-quality fibers. Taguchi Design of Experiment (DOE), along with various other computational techniques, has been used to optimize the electrospinning parameters of different polymers. Taguchi DOE has proven effective in optimizing electrospun nanofibers because it reduces the number of trials needed. In this study, the electrospinning parameters of poly (butylene adipate-co-terephthalate) (PBAT) were optimized and quantified using the Taguchi-based Response Surface Methodology (RSM) approach. The average fiber diameters were measured from Field Emission Scanning Electron Microscopy (FESEM) images using ImageJ software. Within the tested range of parameters and levels, the Analysis of Variance (ANOVA) study identified polymer concentration and flow rate as the most significant factors that influenced the fiber diameter. Polymer concentration accounting 56.94% of the variation, while Flow Rate (FR) accounts for 20.82%. The optimal parameter levels were predicted to be 10 wt% polymer concentration, 1 ml h?1 flow rate, 18 kV voltage, and a distance from tip to target of 15 cm, which yielded fibers with an average diameter of 231 nm and an accuracy of 88.61%. Overall, the results demonstrate that Taguchi DOE, coupled with RSM, is a reliable and efficient method for identifying the optimal parameter combinations to produce uniform, fine PBAT nanofibers intended for biomedical applications. © 2025 IOP Publishing Ltd. 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