Faculty Publications

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Author: search.filters.author.Shashikala, H.D.Subject: search.filters.subject.Low carbon steel

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    Corrosion protection of low-cost carbon steel with SS-309Mo and Inconel-625 bimetallic weld overlay
    (Institute of Physics Publishing helen.craven@iop.org, 2019) Mudha, A.A.; Shashikala, H.D.; Nagaraja, H.S.
    The dissimilar weld overlay coatings of components can lead to corrosion. In the present work, two different weld overlay layers (SS-309Mo and Inconel-625) are deposited on IS2062 grade B carbon steel, in order to avoid distortions and improve corrosion resistance. The microstructural investigations revealed that the intermediate layer SS-309Mo on carbon steel prevents the dilution by aiding crack-free weld overlay of Inconel-625 on the top. The corrosion behaviour of the coatings is studied using Linear Polarization Resistance and the Electrochemical Impedance Spectroscopy. The corrosion rate of the coatings decreased by two orders of magnitude compared to that of low carbon steel substrate. The corrosion rate of the deposited Inconel-625 along with intermediate SS-309Mo is 1.16×10-3 and is comparable to that of bare Inconel-625 (1.12×10-3 mmpy). Further, the immersion tests for 14 days show that, the depositions are stable with the formation of the passive film. ©2019 IOP Publishing Ltd.
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    Effect of graphene oxide loading on plasma sprayed alumina-graphene oxide composites for improved anticorrosive and hydrophobic surface
    (IOP Publishing Ltd custserv@iop.org, 2019) Amudha, A.; Shashikala, H.D.; Asiq Rahman, O.S.; Keshri, A.K.; Nagaraja, H.S.
    Alumina is a widely used anticorrosive coating material for protection of metal surfaces. The graphene oxide (GO)-Alumina composite coatings can enhance the anticorrosion property of carbon steel surfaces used in an industrial scale. In the present work, the spray dried graphene oxide nanoplatelets of 0, 0.5, 1, 1.5 and 2 wt% reinforced alumina (?-Al2O3) were deposited on the low carbon steel substrate by Atmospheric Plasma Spray (APS) technique. The GO-Alumina nanocomposite coatings are characterised using XRD, FE-SEM, HR-TEM and Raman Spectroscopy. The electrochemical corrosion behaviour of the coatings on carbon steel has been examined using three electrode electrochemical method in 3.5 wt% NaCl electrolyte. A remarkable improvement in the corrosion resistance (with a corrosion current density of 0.01 nAcm-2) of about six orders with respect to pristine alumina was observed. The wettability tests revealed that, with 1.5 and 2 wt% graphene oxide nanoplatelets addition, the surface coating turned out to be hydrophobic with contact angle of 127°, from hydrophilic with contact angle 36°, which complements the anticorrosion results. The in situ reduction of GO to r-GO by APS deposition and bridging of alumina splats by the GO sheets accounts for observing the superior performance of the composite coatings. © 2019 IOP Publishing Ltd.
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    Finite element analysis of thermal residual stresses in SS-309Mo and Inconel-625 multilayer weld deposition on low carbon steel
    (Elsevier Ltd, 2019) Amudha, A.; Nagaraja, H.S.; Shashikala, H.D.
    ANSYS Finite Element Analysis is adopted for simulation of SS-309Mo and Inconel-625 deposition in single and double layers, on IS-2062 Grade-B low carbon steel base metal. The Von-Mises residual stress distribution is obtained for twelve different combinations of weld deposition techniques and weld materials. Aim is to obtain a combination with minimum residual stress, using a technique of alternate skip weld deposition and base metal preheating. Also, the effect of change in the thickness of the base metal on coating residual stress is studied. The best model has 18 MPa surface residual stress. The very low values of residual stress obtained in the top layer of the multilayer deposition is helpful in preventing corrosion problems like stress corrosion cracking and corrosion fatigue, resulting in lower equipment downtime and losses to industry. © 2019 Elsevier Ltd
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    Mechanical and wetting properties of 25%NiCr-75%Cr2C3 cermet coated on low carbon steel using HVOF thermal spray technique
    (Elsevier B.V., 2021) Amudha, A.; Nagaraja, H.S.; Shashikala, H.D.
    The hydrophobic ceramic–metal composites with enhanced mechanical properties will have longer durability because of the embedded liquid-repellent properties, with low water and salt absorption. In this work, the 25%NiCr-75%Cr2C3 cermet powder has been coated on low carbon steel substrate, using High Velocity Oxy-fuel thermal spray technique. The SEM is employed to analyse the morphological characterization of the coating. The mechanical properties of the 25%NiCr-75%Cr2C3 coating is evaluated using the Vickers micro-indentation technique. The micro-hardness, fracture toughness and brittleness index of the coatings are obtained. Also, the wetting property of the coating in 3.5% NaCl salt solution is investigated using the contact angle measured by sessile drop method. The contact angle of the coating is observed to be hydrophobic in nature with a contact angle of 98.14?. Thus, 25%NiCr-75%Cr2C3 hydrophobic coatings helps in the improvement of brittleness, fracture toughness, and the microhardness. © 2020 Elsevier B.V.