Faculty Publications
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Item Effect of Austempering Heat Treatment Parameters on the Microstructure and Dry Sliding Wear Behaviour of AISI 9255 High Silicon Steel(Elsevier Ltd, 2017) Acharya, P.A.; Syamkrishna, P.; Ravishankar, K.S.The present investigation is focused to evaluate the dry sliding wear behavior of AISI 9255 high silicon steel austempered at different temperatures and durations. Here three batches of cylindrical test specimens were prepared from as-received high silicon steel and were austenitized at 900 °C for 30 minutes, followed by austempering heat treatment in a salt bath maintained at temperatures 300, 350 and 400 oC for durations between 1 to 4 hours. The samples after austempering were cooled to room temperature in open air. The microstructural analysis was done by using optical microscopy, scanning electron microscopy and x-ray diffraction (XRD) and also hardness test was done using micro vickers hardness tester and correlated to the specific wear rate of the austempered steel. Results indicate that specific wear rate decreases with increase in austempering time and increases with increasing temperature. Specific wear rate was found to be lowest at austempering temperature of 300 °C, which exhibits lower ausferritic structure having high hardness. At higher austempering temperature 400 °C, specific wear rate was observed to be high because of upper ausferritic microstructure having lower hardness. Results reveal that the material with high hardness shows high wear resistance i.e., the one austempered at 300 °C showed superior sliding wear resistance than the rest. © 2017 Elsevier Ltd.Item Influence of austenitising temperature on the formation of strain induced martensite in austempered ductile iron(2008) Daber, S.; Ravishankar, K.S.; Prasad Rao, P.P.The present work was taken up to study the influence of austenitising temperature on the formation of strain-induced martensite in austempered ductile iron. Ductile iron containing 1.5 wt.% nickel, 0.3 wt.% molybdenum and 0.5 wt.% copper was subjected to austempering treatments which consisted of three austenitising temperatures, namely 850, 900 and 950 °C, and three austempering temperatures, namely 300, 350 and 400 °C. Tensile tests were carried out under all the heat-treatment conditions and strain-hardening behaviour was studied by applying Hollomon equation. Microstructures were studied by optical microscopy and X-ray diffraction. It was found that increasing austenitising temperature increased the tendency for the formation of strain-induced martensite at all the austempering temperatures. © 2008 Springer Science+Business Media, LLC.Item Improvement in fracture toughness of austempered ductile iron by two-step austempering process(2010) Ravishankar, K.S.; Prasad Rao, P.P.; Udupa, K.R.Ductile cast iron samples were austenitised at 900°C and subjected to two types of austempering called as conventional austempering and two-step austempering. Five different temperatures, 280, 300, 320, 350, 380 and 400°C, with an austempering time of 2 h, were chosen for conventional austempering. For two-step austempering process, the first step temperatures were 280, 300 and 320°C. The samples were austempered at each of these temperatures for different times, i.e. 10, 20, 30, 45 and 60 min, and then upquenched to higher temperature of 400°C for 2 h. Fracture toughness and tensile studies were carried out under all these austempering conditions. During conventional austempering, the fracture toughness initially increased with increasing austempering temperature, reached a peak value of 63 MPa m 1/2 and dropped with further increase in temperature. During the two-step austempering, fracture toughness was found to increase with increasing first step time. The curve shifted to higher values of fracture toughness as the first step temperature was decreased and the maximum value of 78 MPa m 1/2 was obtained. The results of the fracture toughness study and the fractographic examination were correlated with microstructural features such as bainitic morphology, the volume fraction of retained austenite, and its carbon content. Ferrite lath size and stability of the retained austenite were found to influence the fracture toughness. © 2010 W. S. Maney & Son Ltd.